Performance augmentation of fiber reinforced concrete through in situ mineralization of polycrystalline calcium carbonate on fiber surfaces

Enhancing the performance of fiber-reinforced concrete through the meticulous regulation of interfacial microstructure and interaction mode stands as a pivotal area of research. Notably, there are significant differences in the microstructure of several polycrystalline forms of calcium carbonate, which can profoundly influence the interaction behavior between them and the matrix. However, the tailored modulation of calcium carbonate polymorphism for the purpose of fiber surface modification remains unreported. In this paper, polycrystalline mineralization was induced by polydopamine on the surface of polyvinyl alcohol fiber by biomimetic method, and the fiber surface was modified by calcite and aragonite. The cubic calcite and acicular aragonite minerals notably roughened the fiber surface, enhancing interfacial properties between PVA fibers and cement matrix. The damaged form of the interface changed from adhesion failure to cohesive failure. Quantitative assessment of fiber-matrix interfacial interactions via single-fiber pullout tests revealed aragonite's unique morphology and exceptional mechanical attributes yielding higher frictional resistance against pullout loads. The good bonding between calcite and the cement matrix improves the strain-hardening behavior of fiber pullout and significantly enhances energy dissipation. In addition, enhanced interfacial properties bolster composites' mechanical strength. The acicular and cubic mineralized layers increased the flexural strength of the fiber cementitious materials by 35 % and 41 %, respectively. The energy absorbed in resisting the impact of a falling ball increased by 25 % and 36 %, respectively. Analysis reveals calcite promotes hydration more significantly at comparable particle sizes, bolstering interfacial bond strength with cement, and offering superior reinforcement over aragonite for fiber matrix bridging. This research provides a theoretical basis for promoting the application of polycrystalline CaCO3 and the sustainable development of high-performance fiber-reinforced concrete. •Mineralized CaCO3 on the fiber surface enhanced the FRCC interfacial properties.•Mineral layers of aragonite and calcite were formed on the surface of the fibers.•Comparing effects of two mineralized layers on fiber/cement interface properties.•Modified fibers enhance cementitious materials' mechanical strength.