Research on the performance of foamed concrete based on superhydrophobic bulk modification

Foamed concrete is a kind of lightweight insulation material formed by the uniform mixture of foam and cement slurry. The superhydrophobic bulk modification of foamed concrete can reduce its high water absorption and prolong its service life. In this paper, the compatibility of three hydrophobic agents named polydimethylsiloxane (PDMS), isoctyltriethoxysilane (ICTS) and SBT®-TIA with foams was studied, and the reasons of incompatibility were revealed. Then, the superhydrophobic bulk foamed concrete system was constructed by physical foaming method, adding polydimethylsiloxane (PDMS), calcium stearate (CS), nano-silica (NS) and covering the surface of the specimen with 200-mesh wire mesh. The results show that the maximum contact angles of the meshed surface and the internal polished surface of superhydrophobic foamed concrete were 162.7° and 153.5°, respectively. At the same time, the water absorption rate of the modified specimen was significantly reduced, and the reduction rate was up to 90 %. In addition, the deterioration degree of thermal insulation performance after soaking and the dry shrinkage rate were significantly reduced compared with ordinary foamed concrete. Scanning electron microscopy (SEM) revealed that increasing the multi-scale roughness could improve the hydrophobic properties of foamed concrete. Fourier infrared spectroscopy (FT-IR) also confirmed that low surface energy groups such as -CH2 and -CH3 in PDMS bonded to the cement hydration products, indicating the successful preparation of superhydrophobic bulk foamed concrete. •PDMS has relatively good compatibility with foam.•Superhydrophobic foamed concrete reduces water absorption and insulation deterioration after soaking.•Superhydrophobic bulk modified foamed concrete shows lower dry shrinkage rate than ordinary foamed concrete.•Superhydrophobic foamed concrete exhibits surface and internal hydrophobicity, self-cleaning property and wear resistance.•PDMS inhibits cement hydration reaction, while CS and NS promote to some extent.