Effects of compressive cyclic loading on the fatigue properties of oil-well cement slurries serving in deep downhole environments

With the increasing demand for energy from deep oil and gas reservoirs, oil-well cement slurries are subjected to complex compressive cyclic loading in high-temperature and high-pressure (HTHP) environments. Currently, no standard to guide the evaluation of the fatigue performance of cement slurries under cyclic loading or a systematic investigation to help understand it exists. To fill this gap, this study used a set of innovative HTHP curing and testing devices to mimic the actual operating conditions of deep wells. Cement slurries were cast, cured, and subjected to quasi-static and cyclic loading tests at four downhole temperatures (25, 90, 115, and 140 °C). In the cyclic-loading tests, three loading levels (30%, 50%, and 70%) under 20 MPa confining pressure were applied to study the fatigue performance, and nuclear magnetic resonance (NMR) was employed to identify internal microcrack damage. When the downhole temperature increased from 25 to 140 °C and the cyclic loading level increased from 30% to 70%, the accumulated plastic strain of samples increased by 13.8 times. A large increase in the plastic strain of oil-well cement slurries can significantly reduce the fatigue resistance and service life of oil and gas wells. Based on this research, the authors propose the addition of compressive cyclic loading tests (particularly under HTHP testing conditions) to the current oil-well cement slurry testing standards, which will be very significant for the fatigue performance evaluation of cement slurries used in HTHP environments in deep wells. •Fatigue performance of cement slurries in HTHPs was evaluated for the first time.•Different loading levels were employed to simulate cyclic operating conditions.•High loading level and HTHP increased the accumulated plastic strain by 13.8 times.•Fatigue properties under cyclic loading must be evaluated in deep-well application.