Energy absorption characteristics of modular assembly structures under quasi-static compression load

•An innovative modular assembly structure (MAS) with the inspiration of the assembly of building blocks is proposed.•Multiple MASs are obtained through the assembly of oblique cross cells, and the effect of compression direction on the energy absorption capacity of MASs is discussed.•Quadrilateral, pentagonal, and hexagonal cells are used to obtain more MASs, and the compression performance of these MASs is evaluated by varying structural parameters. Inspired by the assembly of building blocks, an innovative modular assembly structure (MAS) is proposed. With its modular design and versatility, MAS can be tailored to diverse working environments and task requirements. A prototype MAS is generated through three-dimensional (3D) printing, and subsequent compression tests consistently display energy absorption performance akin to a finite element model, affirming the validity of the simulations. Multiple MASs are obtained through the assembly of oblique cross cells, and the effect of compression direction on the energy absorption capacity of MASs is discussed. It is found that transverse compression outperforms longitudinal compression in energy absorption, and MAS with four cells and transverse loading demonstrates the highest specific energy absorption (SEA) value. Furthermore, quadrilateral, pentagonal, and hexagonal cells are proposed to obtain more MASs, and the compression performance of these MASs is evaluated by varying the frame structure thickness d and supporting structure thickness j of cells. Results highlight the superior energy absorption efficiency of the pentagonal element structure. Notably, parameter d has a more pronounced impact on energy absorption compared with parameter j. When j is 2.0 mm and d increases from 1.0 mm to 2.0 mm, the SEA values of quadrilateral, pentagonal, and hexagonal MASs increase by 113.70, 139.45, and 86.25 J/kg. In summary, MASs exhibit impressive energy absorption capabilities, promising versatile applications in energy absorption and anti-collision mechanisms across various scenarios.