Composite anisogrid lattice toroidal shell: Application to a load-carrying rim of the spacecraft reflectarray antenna

A novel design of the composite transformable/foldable rim of the spacecraft reflectarray antenna is presented in the paper. The rim is made in the form of anisogrid lattice toroidal shell split into six parts that are jointed using hinges containing helical springs. The springs create the moments required to deploy the antenna in orbit. A dielectric flexible flat membrane with reflective radiating elements generating a radio signal with required directivity is stretched on the rim. An algorithm of the finite-element model generation is developed for the toroidal rim using a typical finite-element unit cell of lattice structure. The lattice toroidal shell is modelled as a three-dimensional frame composed of curvilinear ribs. The results of design analysis of the lattice rim delivering a minimal mass to its structure subject to constraints imposed on the fundamental frequency, values of stress, and the buckling load factor are presented in this work. The corresponding set of design parameters of lattice structure, including the angle of orientation of helical ribs, number of helical ribs of one orientation, and size of the ribs’ cross section are identified based on these results.