A multi-scale model-order reduction strategy for vibration analysis of coupled structures with local inhomogeneities

•• A MOR scheme for WFEM is developed to efficiently analyze the dynamics of coupled structures.•• The method combines structural geometric features with wave-mode duality of vibration.•• The high performance of the method is validated on a steel box beam with a diaphragm.•• The influence of local variation on structural dynamic response is explained in terms of wave motion.•• Application to a real SCC box girder and discussion of the effect of its diaphragms on plate vibration. In this paper, we introduce a model-order reduction (MOR) strategy for the WFEM to rapidly investigate the dynamics of coupled elastic systems involving one-dimensional waveguides with local inhomogeneities. The proposed method combines the advantages of mode-based component mode synthesis (CMS) and wave-based WFEM. A reduced modal basis is first established to describe the internal degrees of freedom using CMS. Subsequently, a reduced solution subspace considering the contribution of propagating and evanescent waves is constructed by the duality of Bloch’s formulations for the waveguide part, while wave scattering characteristics of the coupled element are used to quantify the influence of fixed-interface modes determined by CMS. Structural dynamic response can be then efficiently calculated using a dynamic stiffness matrix method. The performance of the MOR method in dispersion analysis and forced-response calculation is elaborately illustrated via an example of a steel beam with a diaphragm. The influence of the diaphragm on structural dynamic response is explained from the perspective of wave-propagation characteristics. Finally, the method is applied to a real steel–concrete composite girder, and the effects of the number and thickness of diaphragms on the vibration of each plate of the girder are discussed to provide some suggestions on vibration control.