Repair of acrylic/glass composites by liquid resin injection and press moulding

This paper presents repair methods for in-situ polymerised acrylic (Elium®)/glass fibre (GF) composites focusing on mode-I fracture toughness recovery. GF/acrylic composites were first subjected to double cantilever beam (DCB) tests to measure their Mode-I fracture toughness. The delaminated samples after DCB tests were repaired and rejoined. Two repair methods were performed: liquid resin injection and press moulding at two different temperatures (130 °C and 160 °C). The repaired samples were subjected to a second set of DCB tests. The fracture behaviours of the four specimen groups (virgin, resin-injected, pressed at 130 °C, and pressed at 160 °C) were evaluated in terms of strain energy release rates (GIC) during crack initiation and propagation. The results showed that specimens repaired by resin injection exhibited the highest GIC values, about 30 % higher than the virgin state, due to the formation of a semi-interpenetrating polymer network (semi-IPN) at the joining interface. Scanning electron microscopy images provided insight into distinctive fracture behaviours for each test group.