Intelligent cotter pins defect detection for electrified railway based on improved faster R-CNN and dilated convolution

The cotter pin (CP) is a vital fastener for the catenary support components (CSCs) of high-speed electrified railways. Due to the vibration and excitation caused by the passing of railway vehicles, some CPs may be broken or fallen off over time, which poses a significant safety hazard to the railway systems. Currently, the CP defect detection is primarily conducted by humans, which is inefficient and inconsistent. Therefore, there is an urgent need for automatic CP defect detection to ensure railway safety. However, this task is very challenging as it requires covering hundreds or thousands of miles in limited times when the railway stops running. To this end, we first design a traffic track intelligent imaging device to capture catenary images at various angles at high speed. Then, inspired by the success of deep learning-based object detection, we develop a CP detection model based on an improved Faster R-CNN with a multi-scale region proposal network (MS-RPN) and propose the positive sample adaptive loss function (PSALF) to enhance detection accuracy. Finally, we propose a module to recognize the CP defect based on dilated convolution. The experimental results show that our method can effectively detect the CP defect in the catenary image, achieving 99.05 % precision and 98.40 % recall rate on CP defect detection. Furthermore, CP detection method and CP defect detection are significantly faster than baseline method, with FPS improvements of 2.76 and 24.67, respectively, thus making it more suitable for real-time applications in railway systems. •A CP detection model based on an improved Faster R-CNN is proposed.•The proposed method achieves 99.05 % precision and 98.40 % recall rate on CP defect detection.•The proposed method is more accurate, faster, and robust than the existing methods.