Composition changes and micro explosion characteristics of burning droplets formed by combustion of micrometer iron wires

•Surface temperature and size evolution of burning micro-sized iron droplets were studied.•The composition changes of the droplets were studied quantitatively.•Two gas sources responsible for droplet's expansion were found.•Internal oxygen transport process might limit the rate of iron oxidation in experimental condition. To analyze the composition changes during the combustion process of iron droplets using the energy balance equation, iron wires with diameters of tens of micrometers were burned to form temperature-stable iron droplets with diameters of hundreds of micrometers. High-speed two-color imaging pyrometry was employed to measure the spatially resolved surface temperature and volume changes of the droplets under varying oxygen concentrations. Experimental results showed that the droplet's temperature stabilized between the melting points of wüstite and iron. Quantitative analysis revealed the presence of bubbles within the droplets, primarily sourced from the oxidation of carbon in the iron to carbon dioxide. Simulation results of the droplet combustion process revealed that at the experimental combustion temperatures, the transport of oxygen in molten iron oxides was the rate-limiting step. The gas responsible for micro-explosions originates from the release of dissolved excess oxygen before the solidification of molten iron oxides, with rough estimates indicating that the mass of the released gas is only 0.02% to 0.03% of the droplet mass. The impact of reaction kinetics parameters on the simulation results, as well as the role of the micro-explosion mechanism in the self-sustained combustion of iron wires, were also discussed.