A bilateral semi-resolved CFD-DEM approach for cost-effective modelling in a rotary drum

•Transient flows exhibit strong disturbances posing significant challenges.•The BSM considers the spatial distance and the background information factor.•The BSM achieves higher accuracy when simulating flow with sharp gradients.•Higher friction results in increased particle velocities, coefficients and mixing rate. It is of significance to numerically describe particle-flow interphase flow details at a feasible computational cost. Inspired by the semi-resolved Computational Fluid Dynamics-Discrete Element Method (CFD-DEM), an improved bilateral semi-resolved CFD-DEM approach (BSM) approach is developed in this work. Compared with the conventional divided particle volume method (DPVM) and recent semi-resolved CFD-DEM (SM) approach, the BSM approach allows a higher-resolution mesh and achieves higher accuracy as well as applicability when simulating the transient flow with sharp gradients of solid volume fraction and velocity etc. Then the BSM approach is applied to a rotary drum to demonstrate the effectiveness by investigating the internal hydrodynamics details. The typical flow behaviours are detailed; then the effects of the restitution and friction on the internal flow are analysed with details to demonstrate its effectiveness in terms of repose angle, active–passive zone, solid residence time, particle mixing and axial dispersion. The results show a positive correlation of the active depth, mixing degree, and particle dispersion with the friction, while restitution increasing depicts no significant effects on this particulate flow. This work provides an improved numerical tool for understanding the multiphase transient flows involving sharp gradients.