Ammonia coverage ratio control of a novel two-cell SCR-DeNOX system configuration based on IA-ISMC

•A control-oriented refined SCR-DeNOX model is established, which considers the NO2 is indispensable.•A novel configuration is designed, which introduces a by-pass valve in front of the NH3 injection in the SCR-DeNOX system.•Integral sliding mode control based on inversion algorithms is proposed to control the NH3 coverage ratio of the two cells. To respond the China’s “14th Five-Year Plan” on the control of nitrogen oxides (NOX) emission, urea-based selective catalytic reduction (SCR) system has been widely applied to reduce the NOX emission from the diesel engine. NO2 is no longer a factor to be ignored while refining the SCR-DeNOX system model because of the ship diesel engine's long-term low temperature and oxygen-rich condition, which provides abundant conditions for the creation of NO2. Therefore, a refined eight-state two-cell SCR-DeNOX model is established in this paper. Meanwhile, the trade-off between NOX emission and tailpipe ammonia (NH3) slip is one of the major challenges which SCR-DeNOX system is facing. While meeting NOX emission standards, the requirement of limiting NH3 slip to prevent secondary pollution is becoming increasingly urgent, which needs a better structure or controller. Therefore, a two-cell SCR-DeNOX system with a by-pass valve in front of the NH3 injection is designed, integral sliding mode control based on inversion algorithm (IA_ISMC) is proposed for each cell. Based on the FTP-75 test cycle, there are three points of view are presented. Firstly, compared with the traditional six-state model, simulation results from the refined eight-state SCR-DeNOX model are closer to the experimental data. Secondly, the introduction of the by-pass structure has a mild impact on the NOX conversion efficiency, but can largely limit the NH3 slip. Finally, the controller based on IA_ISMC effectively improves the tracking performance of NH3 coverage ratio and reduces the cost of NH3 injection. To sum up, the refined two-cell SCR-DeNOX system with a by-pass valve based on IA_ISMC can enhance SCR performance and lower costs.