Three-phase CFD-DEM study on the hydrodynamics of a riser system with liquid injection

Riser reactors are frequently applied in the process industry for highly important catalytic processes. In this work, a computational fluid dynamics-discrete element method (CFD-DEM) for a riser with liquid injection was developed. This model treats the gas as a continuous phase whereas the liquid droplets and catalyst particles are treated as discrete elements. The presence of droplets causes particles to be wet, which is taken into account via coverage models of the particles. In addition, the liquid on the particles will change the collision behavior, which is included using an energy balance approach. This CFD-DEM study is conducted simulating a lab-scale pseudo-2D riser. Based on the comparison, the assumption of fully covered particles results in a significant increase in the solids holdup and clustering behavior of the riser which, especially at the low liquid flow rate, results in an over-prediction. The partial coverage simulations show that only half of the particles are covered, which has a major effect on the collisions. [Display omitted] •CFD-DEM riser simulations included liquid injection, with particles and droplets treated as discrete elements.•Two partial coating approaches were compared to the ideal case of fully-covered particle surface.•At low liquid flow rates, both partial coverage approaches showed particles were at most half covered.•The liquid-covered particle surface fraction greatly influenced solids holdup and clustering.