One-Step process of wrinkle microstructured iontronic pressure sensor with all fabric wearable electrode

•Use of a template-free method to obtain wrinkled microstructured ionic gels with dual scales.•Use of textiles as electrodes and structural adjustment of linearity and enhancement of performance by sponges.•This newly designed sensor can be used in e-skin applications. The advancement of pressure sensors featuring high sensitivity, wide detection ranges, and linear response characteristics is important for advancing tactile sensing technologies for robots and human health monitoring. However, conventional preparation suffers from nonlinear signal output, non-environmental friendliness, and poor comfort, which affects the sensor’s ability to accurately detect different pressure levels, which is critical for subtle haptic feedback systems. To overcome these challenges, our research introduces a breakthrough in flexible capacitive pressure sensors by ingeniously integrating thermal stress-induced microstructured ionic gels with textile electrodes within a band-aid-like form factor. This method prevents the requirement for external templates or intricate manufacturing procedures, streamlining the production process while enhancing the sensor’s performance. The pivotal role of the ionic gel lies in its ability to form an efficient electric double layer (EDL), which adeptly transforms ion–electron interface interactions into measurable pressure-sensing outputs. Notably, this band-aid-based iontronic sensor showcases exceptional performance metrics. It exhibits an extraordinarily high sensitivity, reaching 5652.41 kPa−1, and demonstrates a broad pressure detection range (from 0-400 kPa). Additionally, the sensor responds rapidly to pressure changes, maintains robust long-term cycle stability, and boasts an impressively low detection threshold. Its potential applications, particularly in the precise monitoring of human muscle movements, open exciting new avenues for both health monitoring and the broader field of flexible electronic devices. This showcases the potential of everyday materials in advanced technological applications.