Metal–support interactions over Ni/CeO2–ZrO2 catalysts for ethanol steam reforming and their effects on the coke gasification

In this study, we investigated the metal–support interactions over Ni/CeO2–ZrO2 (Ni/CZ) catalysts for ethanol steam reforming. Different Ni contents (5, 10, and 15 wt%) were loaded onto the CZ support using two catalyst preparation methods, namely one-pot, and successive impregnation methods. Using the one-pot method, the Ni species over the Ni/CZ catalysts strongly interacted with the CZ support, resulting in smaller Ni nanoparticles with abundant oxygen vacancies. In contrast, the successive impregnation method mainly generated an isolated Ni phase at a high Ni content, resulting in large Ni clusters with limited oxygen vacancies. The poor Ni dispersion over the Ni/CZ catalysts prepared by the successive impregnation method induced low ethanol conversions and hydrogen production rates. In addition, the large Ni clusters over the Ni/CZ catalysts prepared by the successive impregnation method achieved a fast-coking behavior, thereby increasing the coke amount. Further, coke gasification was demonstrated to dominate the Ni surface with the Ni/CZ catalysts prepared by the one-pot method because of the high Ni dispersion and abundant oxygen vacancies. [Display omitted] •Ni/CeO2-ZrO2 catalysts for ethanol steam reforming are prepared at different methods.•The one-pot method induces the strong Ni-CZ interaction over Ni/CZ catalysts.•Ni/CZ prepared by the one-pot method contains abundant oxygen species and Ni sites.•Ni/CZ prepared by the one-pot method enhances the H2 production rate at 550 ℃.•Mild coking on the one-pot Ni/CZ catalysts is due to efficient coke gasification.