High thermal conductivity composite phase change material with Zn2+ metal organic gel and expanded graphite for battery thermal management

•Composite phase change material (CPCM) with Zn2+ metal organic gel has proposed.•Encapsulation strategy with metal–organic gels and flexible polymer has designed.•The metal–organic gel can improve shape stability and thermal conductivity of CPCM.•The CPCM with metal–organic gel exhibit excellent battery thermal management effect. Phase change materials (PCMs) with promising potential thermal energy is stored and released much thermal energy during phase change process, which has greatly prospect in building energy conservation, waste heat recovery, energy storage, electrical vehicles (EVs) and other fields. Nevertheless, the low thermal conductivity and easy leakage of PCM is still a challenge to restrict its fasting development. Traditional supporting material is hard to reconcile antileakage and thermal conductivity of composite PCM (CPCM). Herein, the polyethylene glycol (PEG) with three-dimensional Zn2+ metal–organic gel (ZnHGL) as high-thermal conductivity support framework, styrene–butadiene–styrene block copolymer (SBS) and expanded graphite (EG) has been designed and prepared PZSE with high thermal conductivity, accompany with double transferring heat and supporting network structure. In contrast with pure PEG, the thermal conductivity of PZSE2 is increased by obvious 8.7 times when Zn2+ metal–organic gel and SBS with the proportion of 1:1, the mass maintenance rate and latent heat storage capacity are increased to 99.5 % and 103.64 J/g, respectively. Further, the thermal imaging camera indicate that PZSE2 exhibit a stable temperature-regulation property, which is benefited to extend the time to adjust the temperature. Additionally, the maximum temperature and temperature differential of the battery module with PZSE2 can be maintained within 60 °C and 6 °C, respectively, even at 1.5C discharge rate after ten cycling process. It indicates that the battery module with PZSE2 has optimum thermal management effect. Therefore, PZSE with metal–organic gel and EG can provide a promising candidate utilization in thermal regulation of EVs and energy storage.