Numerical modeling and optimization of tube flattening impacts on the cooling performance of the photovoltaic thermal system integrated with phase change material

•A 3D transient computational fluid dynamics (CFD)-based numerical model is used.•Response surface method-based optimization finds the ideal tube flattening amount.•Parametric analysis is done in diverse operational conditions for system performance.•Optimal cooling performance occurred at 54.78% of tube flattening. In this research, a computational fluid dynamics-based numerical simulation is performed to evaluate the influence of tube flattening on the cooling performance of a photovoltaic thermal system integrated with phase change material. Such a study is executed to obtain the four evaluation parameters, including average photovoltaic panel temperature, phase change material melting percentage, tube pressure drops, and the difference between the highest and lowest temperature points on the photovoltaic panel. To obtain the optimum percentage of tube flattening to optimize the cooling performance of the systems, multi-objective optimization by utilizing response surface methodology is done by considering some design requirements, including minimizing average photovoltaic panel temperature, maximizing phase change material melting percentage, minimizing tube pressure drops, and minimizing the difference between the highest and lowest temperature points on the photovoltaic panel. Finally, a parametric analysis is done to explore how certain critical factors (solar radiation, fluid mass flow rate, phase change material thermal conductivity, phase change material enthalpy of fusion, and phase change material melting point) affect the efficiency of the systems. The findings indicate that as tube flattening rises from 0 % to 75 %, the average photovoltaic panel temperature and the difference between the highest and lowest temperature points on the photovoltaic panel decrease which is a positive effect. Conversely, increasing the tube flattening results in an increase in the tube pressure drops and a reduction in the phase change material melting percentage. These changes adversely affect the cooling performance. Considering these impacts and conducting an optimization process, the ideal tube flattening value is 54.78 %. In this optimized state, the average photovoltaic panel temperature reaches 55.21 ˚C, phase change material melting percentage comprises 42.54 %, tube pressure drops is 184.8 Pa, and the difference between the highest and lowest temperature points on the photovoltaic panel is 33.42 ˚C.