Analysis of influence of inlet vapor quality on heat transfer and flow pattern in mini-channels during flow condensation process

•Effect of inlet vapor quality on two-phase flow pattern in condensation was studied.•The proportion of annular flow increases with the inlet vapor quality.•Heat transfer coefficient reduced by 83.7% with decreasing inlet vapor quality.•The wall temperature change at the end of channel can be controlled within 10 °C. Micro/mini-channel heat sinks are extensively utilized in heat dissipation systems that involve high heat flux components. These heat sinks are preferred due to their compact size and excellent heat transfer efficiency. The selection of a refrigerant condensation system for the heat dissipation system under vapor conditions is crucial. In order to investigate the heat transfer characteristics of flow condensation in a mini-channel, a visual experiment system was used with a hydraulic diameter of 2 mm and a volume flowrate of 30 mL/min, 60 mL/min, 90 mL/min, 120 mL/min respectively. The study focused on the effect of inlet vapor quality on the flow pattern and heat transfer characteristics of flow condensation in the mini-channel. The results indicate that the flow pattern in flow condensation process can be classified into annular flow, transition flow, slug flow and bubble flow in sequence along the flow direction. As the inlet vapor quality (xin) increases, the dominance of annular flow gradually increases, making it difficult to capture the bubble flow with high volume flowrate and high inlet vapor quality. This phenomenon is observed under experimental conditions when: 1) xin is equal to or greater than 0.75 at a volume flowrate of 60 mL/min, 2) xin is equal to or greater than 0.55 at a volume flowrate of 90 mL/min, and 3) xin is equal to or greater than 0.25 at a volume flowrate of 120 mL/min. The increase in inlet vapor quality is beneficial to the improvement of condensation heat transfer coefficient. In this experiment, it was observed that the local heat transfer coefficient was decreased by up to 83.7 % when comparing the lowest vapor quality to the highest at the same volume flowrate, emphasizing the significance of inlet vapor quality in the flow condensation during the heat transfer process.