Numerical and experimental analysis of instability in high temperature packed-bed rock thermal energy storage systems

Due to heat losses of preferential areas of packed-bed energy storage systems, transverse temperature variations may occur during the charging, discharging and standby processes. Furthermore, the heat losses of preferential areas of the storage tank cause a lower pressure drop in these areas resulting in an increased mass flow rate and further cooling, and thereby an enhanced transverse temperature variation, in a positive feedback loop – a phenomenon called instability. The transverse temperature variations may deteriorate the performance and thereby the economic feasibility of packed-bed energy storage systems. In this paper, numerical and experimental investigations of an air-based packed-bed rock thermal energy storage system for large-scale high temperature applications are presented. The objective of the study is to predict the instability and to analyze the effect of different standby durations and storage size on the instability of the air-based packed-bed system. Transient axisymmetric computational fluid dynamics models were developed for the standby and discharging processes of the packed-bed thermal energy storage systems. In addition, experimental investigations were carried out at a test facility located at Stiesdal Storage, Denmark, using magnetite rocks as heat storage material and air as heat transfer fluid. The results suggest that the numerical predictions are in good agreement with the test data. The instability phenomenon is found to increase with the standby duration, resulting in a maximum difference of 161 K between the maximum rock temperature and the outlet air temperature for a standby period of 10 h followed by a discharging process. Moreover, the results indicate that the maximum difference between the rock temperature and outlet temperature is 73 K and 56 K for a reduced-scale and a full-scale system (no standby period), respectively. •Experiments were conducted on an air-based packed-bed thermal energy storage system.•CFD models were developed and validated for both static and dynamic operation.•Instability in packed-bed systems is predicted during the discharging process.•Increase in instability is observed with the increase in standby duration.•Comparison of reduced-scale and full-scale packed-bed systems is presented.