Numerical study of mixing vane spacer grid effect on subchannel mixing in a 5 × 5 rod bundle

•The turbulent model was validated in large range of Re and inclination angle of mixing vanes.•The anisotropic turbulent mixing mechanism was analyzed.•Sub-channel mixing models were developed. Turbulent flow in rod bundle with spacer grid without mixing vanes and with mixing vanes of inclination angles from 10° to 30° was investigated by Reynolds Stress Transportation (RST) model under Reynolds numbers (Re) from 3.96 × 103 to 3.96 × 105. The predicted results were validated by experimental data of lateral velocity field in 5 × 5 rod bundle. The cross-flow velocity was relatively well predicted against experimental data, while lateral Reynolds normal stress was underpredicted near spacer grid and overpredicted far from spacer grid. The mixing vanes in one sub-channel generate high pressure region at the upstream side of mixing vane and low-pressure region at the downstream side of mixing vane, forming secondary flow structures. The lateral velocity increases with inclination angle and Re increasing. The lateral Reynolds stress increases with inclination angle increasing and decreases with Re increasing. The anisotropic turbulent states were studied by Lumley triangle method. The mixing vanes are the main factor dominating the turbulent states in rod bundle. The space grid resistance follows decreasing power function of Re and increases with inclination angle increasing. The secondary flow intensity follows an exponentially decaying function of distance from spacer grid and increases with inclination angle and Re increasing. The turbulent mixing coefficient model is an exponentially decreasing function of the distance from spacer grid, and it increases with inclination angle increasing and decreases with Re increasing. This paper studied the inclination angle and Re effect on the sub-channel mixing in a relatively large range of inclination angle and Re, improving the understandings of the sub-channel mixing phenomena.