Rheological properties of high-performance SCC using recycled marble powder

Due to the impacts of cement manufacturing and depletion of the natural aggregates for concrete production, recycling of construction and demolition waste materials has become an alternative replacement to natural materials that lower their consumption and satisfy the environment. One of these alternatives is replacing cement with recycled materials from marble, ceramic, granite, and concrete wastes or even replacing the coarse aggregate with crushed marble and other stone wastes. Marble, granite, and natural stone wastes rapidly increase each year due to unmanaged waste disposal processes and the incremental increase in construction potential. Marble slurry, which comes from washing and cleaning marble surfaces, shows a filler effect by giving the concrete a denser and homogenous structure. This study evaluates the marble filler effects on the rheology in the fresh state of self-compacting concrete (SCC) through four SCC mixes by incorporating 10% marble powder (MP) and 33% fly ash (FA) as a partial ordinary Portland cement (OPC) replacement. Tests on paste and mortar were conducted to assess the suitability of the marble dosage on the water content and the superplasticizer amount. Spread flow and V-funnel tests were assessed. The results showed that mixes with MP required additional mixing water to ensure the same workability. Regardless of the high viscosity and air content, the overall developed marble SCC mixes reduced the cement quantity by up to 11% and provided excellent rheological properties like that of the reference mix. Besides the economic benefits, this transformation of waste to valuable materials involves environmental advantages and sustainability promotion.