Effects of Nickel Contents on Phase Constituent and Mechanical Properties of Ductile Iron

Ductile iron with different Ni contents (0–10%) was successfully fabricated through horizontal continuous casting technology, and the effects of Ni content on ductile iron's microstructure and mechanical properties were investigated. The results showed that the Ni addition affected the diffusion of carbon atoms, altering the phase constituents during solid-state transformation. The ductile iron with Ni amounts less than 2% was composed of spheroidal graphite and ferrite. The addition of the 2% Ni addition led to more than 40% pearlite in the matrix. When the Ni content exceeded 6%, bainite and martensite were detected, which enhanced strength significantly but deteriorated ductility. Annealing treatment facilitated the dissolution of carbides and increased ferrite fraction, contributing to the improvement of ductility. The as-annealed sample with 8% Ni showed an ultimate tensile strength of 1057 MPa and an elongation of 4.6%.