Multi-Objective Optimization for Alumina Laser Sintering Process

Selective laser sintering processes has become one of the most popular additive manufacturing processes due to its flexibility in creation of complex components. This process has many interacting parameters, which have a significant influence on the process output. In this work, high purity alumina is sintered through a pulsed Nd:YAG laser sintering process. The aim of this work is to understand the effect of relevant sintering process parameters (laser power and laser scanning speed) on the quality of the sintered layer (layer surface roughness, layer thickness and vector/line width, and density). Design of experiments and statistical modeling techniques are employed to optimize the process control factors and to establish a relationship between these factors and output responses. Model results have been verified through experimental work and show reasonable prediction of process responses within the limits of sintering parameters.