Role of Mo and Zr Additions in Enhancing the Behavior of New Ti–Mo Alloys for Implant Materials

The utilization of Ti–Mo alloys in biomedical applications has gained attention for use in biomedical applications owing to their non-toxicity, reasonable cost, and favorable properties. In the present study, Ti–12Mo–6Zr and Ti–15Mo–6Zr alloys were prepared using elemental blend and mechanical alloying techniques. The effect of alloying elements Mo and Zr of Ti–Mo alloy, as well as the effect of fabrication techniques of Ti–Mo–Zr trinary alloys, were investigated. Thermodynamic calculations supported by CALPHAD analysis revealed that the addition of Zr increases lattice distortion, which contributes to enhancing the strength. Conversely, adding Mo decreases the enthalpy, facilitating improved mixing and solid solution formation. The as-sintered samples were characterized by X-ray diffraction, optical microscope, and scanning electron microscopy, and their microhardness, compressive, and corrosion behavior were investigated. Among all the investigated alloys, Ti–15Mo–6Zr alloy prepared by the mechanical alloying technique, milled for six hours at 300 rpm, compacted at 600 MPa, and sintered at 1250 ℃, shows good comprehensive mechanical properties with a preferable compressive strength (− 1710 MPa) and hardness (396 HV5), as well as the lowest wear rate (0.69%) and corrosion rate (0.557 × 10 –3 mm/year). This can be related to the solid solution strengthening and relative density, together with dispersion and precipitation strengthening of the α phase. Remarkably, the combination of high mechanical and corrosion properties can be achieved by tailoring the content of the α phase, controlling the density, and providing new fabricating techniques for β Ti alloys. Graphical Abstract