Pt–Ni carbon-supported catalysts for methanol oxidation prepared by Ni electroless deposition and its galvanic replacement by Pt

Pt–Ni particles supported on Vulcan XC72R carbon powder have been prepared by a combination of crystalline Ni electroless deposition and its subsequent partial galvanic replacement by Pt upon treatment of the Ni/C precursor by a solution of chloroplatinate ions. The Pt-to-Ni atomic ratio of the prepared catalyst has been confirmed by EDS analysis to be ca. 1.5:1. No shift of Pt XPS peaks has been observed, indicating no significant modification of its electronic properties, whereas the small shift of the corresponding X-ray diffraction (XRD) peaks indicates the formation of a Pt-rich alloy. No Ni XRD peaks have been observed in the XRD pattern, suggesting the existence of very small pockets of Ni in the core of the particles. The surface electrochemistry of electrodes prepared from the catalyst material suggests the existence of a Pt shell. A moderate increase in intrinsic catalytic activity towards methanol oxidation in acid has been observed with respect to a commercial Pt catalyst, but significant mass specific activity has been recorded as a result of Pt preferential confinement to the outer layers of the catalyst nanoparticles.