Fabrication of a high aspect ratio nanoporous array on silicon

In this study, a simple method for the fabrication of high aspect ratio silicon nanoporous arrays is developed. A N-type silicon wafer is used as the substrate material. A micro-scale pattern of the desired porous array is transferred to the front surface of the silicon wafer by photolithography after which the wafer is placed in a home-made fixture to efficiently expel the etching generated air and promptly hold the back-side illumination light. A halogen lamp is used as the light source for backside illumination to enhance the electron–hole pair generation. An anodization process is then carried out using a new etchant consisting of hydrofluoric acid and mixed EtOH and EMSO surfactant to effectively polish the pore surfaces and sharpen the tips of the etched pores. A nanochannel array with a nano-tip of 61.4 nm is obtained.