Oxygen- and light-barrier properties of thermoformed packaging materials used for modified atmosphere packaging. evaluation of performance under realistic storage conditions

The oxygen transmission rate (OTR) of packaging materials used for modified atmosphere packaging (MAP) of chilled products varies extensively with temperature, relative humidity (RH) and material thickness after the thermoforming of packages. Two different polymer combinations were studied: APET/PE (tray) and PA/PE (lid). A temperature reduction of 8°C (in the interval 7–23°C) caused an OTR reduction of 26–48% depending on material type, degree of thermoforming and RH. A 2–3‐fold increase in OTR was observed for PA/PE film when measured at 100/100% RH compared to 0/100% RH, whereas the APET/PE trays were not affected by RH. Increased OTR was observed as a result of material thinning; however, the increase was not always directly proportional to the degree of material thinning. Even very small amounts of oxygen have, in combination with light exposure, significant effects on oxidative quality deterioration of many products. Consequently, the changes in OTR observed in this study emphasize the necessity of evaluating the performance of packaging materials under realistic storage conditions, in order to estimate the real oxygen content of a chosen package solution. The light transmission through the packaging material was found to be reduced to 0–30% (300–800 nm) by dyeing of the lid and/or addition of labels. Thus, it is easy to protect the products from light, at least partly. Copyright © 2005 John Wiley & Sons, Ltd.