The temperature window of minimum flow resistance in melt flow of polyethylene. Further studies on the effect of strain rate and branching

The existence of a narrow temperature window (150–153°C) of smooth extrudability coupled with a minimum in flow resistance (extrusion pressure) in high‐molecular weight polyethylene (>4 × 105 g mol−1) was the subject of a previous article where it was associated with strain‐induced formation of the mobile hexagonal mesophase. The new findings of this note show that this minimum in flow resistance only sets in above a critical strain rate; this is interpreted in terms of the requirement of a critical strain rate in order to stretch molecules to their fully extended configuration. Furthermore, this critical strain rate is shown to be higher for lower molecular weight materials, in agreement with a priori considerations. Additionally, the temperature at which the pressure minimum occurs in a polyethylene containing methyl branches shifts to a significantly lower value than that for the linear material. This is interpreted in terms of the CH3 groups raising the crystal free energy, thereby lowering the temperature at which the transition to the hexagonal phase occurs.