Functional copolymer/organo-MMT nanoarchitectures. VII. Interlamellar controlled/living radical copolymerization of maleic anhydride with butyl methacrylate via preintercalated RAFT agent-organoclay complexes

We have developed a new approach for the synthesis of polymer nanocomposites using a bifunctional reversible addition–fragmentation chain transfer (RAFT) agent, two types of organo‐montmorillonites (O‐MMT), such as a non‐reactive dimethyldidodecyl ammonium (DMDA)‐MMT and a reactive octadecyl amine (ODA)‐MMT organoclays, maleic anhydride (MA), and n‐butyl methacrylate (BMA) monomers and a radical initiator. This method includes the following stages: (1) synthesis of RAFT intercalated O‐MMTs by a physical or chemical interaction of the RAFT agent having two pendant carboxylic groups [S,S′‐bis(α,α′‐dimethyl‐α″‐acetic acid) trithiocarbonate] with surface alkyl amines of O‐MMT containing tertiary ammonium cation or primary amine groups through strong H‐bonding and compexing/amidization reactions, respectively, and (2) utilization of these well dispersed and intercalated RAFT…O‐MMT complexes and amide derivative of RAFT…ODA‐MMT as new modified RAFT agents in radical‐initiated interlamellar controlled/living complex‐radical copolymerization of MA‐BMA monomer pair. Nanostructure and compositions of the synthesized RAFT…O‐MMT complexes and functional copolymer/O‐MMT hybrids were confirmed by FTIR, GPC, XRD, thermal (DSC‐TGA), SEM, and TEM morphology analyses. This simple and versatile method can be applied to a wide range of monomer/comonomer systems for the preparation of completely exfoliated macromolecular nanoarchitectures. Copyright © 2011 John Wiley & Sons, Ltd.