Nitroxide-Mediated Radical Polymerization in Miniemulsion at Stationary State: Rationale for Independence of Polymerization Rate on Nitroxide Partitioning Using Oil-Phase Initiation

Simulations based on the kinetics and mechanism of nitroxide‐mediated free radical polymerization (NMP) have been carried out in order to understand the hitherto largely unexplained effects (or lack thereof) of nitroxide partitioning in aqueous miniemulsion NMP. The focus has been on the miniemulsion NMP of styrene mediated by TEMPO and 4‐hydroxy‐TEMPO, two nitroxides with very similar activation‐deactivation equilibria, but very different organic phase‐aqueous phase partition coefficients. The general conclusion is that the organic phase propagating radical and nitroxide concentrations are unaffected by the partition coefficient in the stationary state, but the rate of polymerization and the extent of bimolecular termination increase with increasing nitroxide water solubility in the pre‐stationary state region. Specific NMP systems are, therefore, affected differently by nitroxide partitioning depending on whether polymerization predominantly occurs in the stationary state or not, which in turn is governed mainly by the activation‐deactivation equilibrium constant and the rate of thermal initiation. Simulated organic‐phase propagating radical concentrations in the presence of thermal initiation for TEMPO‐mediated miniemulsion free radical polymerization of styrene for different nitroxide partitioning coefficients at 125 °C.