Effects of minor additions and impurities on oxidation behaviour of FeCrAl alloys. Development of novel surface coatings compositions

In the present work the effects of single or combined minor additions of Zr, Hf, Ti and C on the oxidation behaviour of Y‐containing, FeCrAl alloys have been studied. For this purpose high‐purity, model alloys with single or multiple minor alloying additions were used. The results of long term discontinuous oxidation tests and detailed kinetics studies using thermogravimetry were complemented with extensive microstructural characterisation of the formed alumina scales using SEM and STEM. Hence, the oxidation kinetics and scale spallation rates and failure modes were correlated with the oxide composition and microstructure. The results demonstrate that the frequently reported positive effect of Zr, Hf and Ti on the lifetime oxidation behaviour of FeCrAl alloys can only be fully exploited if the concentrations of the above elements are carefully adjusted and the interaction with typical alloy impurities, such as carbon, is considered.