Hyundai's Modular MBSE Approach to ‘Purpose Built Vehicle’ Architecture Development

This paper discusses an ongoing effort at Hyundai to develop a model‐based systems engineering (MBSE) methodology for cross‐domain vehicle architecture development that is practical at the enterprise level. Our approach follows a modular modeling process that complements MBSE. In the age of smart mobility, automobile systems are indeed interdependent elements of a system of systems (SoS). Connectedness favors numerous mobility features that emerge due to the interfaces among these constituent systems. Managing emergent product line variations, changing consumer demands coupled with faster market response require manufacturers to modularize their architecture development processes. This can help scale MBSE across vehicle programs. This study proposes a modular system architecture approach for developing Hyundai's purpose‐built vehicle (PBV) concept that maintains a link to the legacy vehicle breakdown structures already in use. Using the Arcadia method, the ‘to‐be’ developed electric vehicle is expressed as a hierarchical functional partitioning of the subsystem modules. A physical architecture is defined as a solution to the functional partitioning based on an existing vehicle breakdown in a combined ‘top‐down/bottom‐up’ workflow thus capturing a realistic system decomposition. In the SoS hierarchy, the PBV is at the top level and is partitioned into multiple levels of nested subsystem architectures owned and developed by designated module teams in a distributed modeling environment. Results of the preliminary architecture modularization effort indicate significant potential for benefits over classical architecture modeling such as iterative knowledge capture, enhanced reusability across projects, products and programs, and distributed vehicle performance development across the extended MBSE enterprise, which includes the tier 1/2 suppliers.