Corrosion Behavior of Aluminum Wire for Overhead Transmission Lines: Investigation and Analysis

Summary The corrosion behavior of aluminum wire used for overhead transmission lines was studied in four corrosion environments: (1) sodium chloride solution, (2) sodium chloride solution with addition of alumina particles, (3) aluminum chloride solution, (4) aluminum chloride solution with addition of alumina particles. The corrosion tests and polarization measurements revealed that environments 2 and 4 with alumina particles roughened and rapidly corroded the surface of the aluminum wire. It is considered that wet and dry environments of overhead transmission lines change aluminum hydroxide, present as a corrosion product, to alumina (aluminum oxide), which acts as an abrasive and weakens the surface of the aluminum wire. It is also shown that the corrosion of the aluminum wire occurs in an abrasive corrosion environment caused by alumina and corrosion fatigue due to vibration of the overhead wires. © 2013 Wiley Periodicals, Inc. Electr Eng Jpn, 185(4): 18–24, 2013; Published online in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/eej.22486