Flame retardant polyesters based on bromine derivatives

Unsaturated polyesters containing halogens in the backbone of the polymer chain were synthesized. Derivatives used had brominated functional groups such as tetrabromobisphenol A, tetrabromophthalic anhydride, and dibromoneopentyl glycol. These were compared to chlorine‐containing polyesters based on HET acid and tetrachlorophthalic anhydride and an additive exhibiting a synergistic effect of phosphorus and halogen, trichloroethyl phosphate. Optical properties before and after artificial weathering (up to 1650 hr), were determined on cast specimens, and mechanical properties (flexural strength, modulus, and hardness) and flame retardancy were determined on glass fiber laminates. The flammability tests consisted of the “oxygen index” and the “self‐extinguishing time” tests, which were correlated for various halogen concentrations and different compositions. The efficiency of bromine in flame retardancy has been found to be much higher than that of chlorine. The minimal concentration of bromine required for self‐extinguishing is 10–12%, as compared with 20–25% for chlorine. A general performance index for polyesters has been derived which incorporates both flame and weather resistivity factors of the modified polyesters.