High Velocity Oxy Fuel Spraying of Cold Work Tool Steels- A Novel Approach to Thick Coatings for Wear Protection Applications

Within this work, HVOF sprayed coatings based on X220CrVMo13‐4 cold work steel were applied to a S235JR construction steel substrate. The investigations focus on the influence of particle size and spray parameters on the coating microstructure, analyzed by means of optical microscope (OM) and scanning electron microscopy (SEM). Additional XRD measurements and micro hardness plots across the interface between substrate material and coating were carried out. Furthermore, the influence of particle size on the detected phases and coating porosity was studied. The results were compared with an X220CrMoV13‐4 reference sample produced by HIP. Within this work, HVOF sprayed coatings based on X220CrVMo13‐4 cold work steel were applied to a S235JR construction steel substrate. The investigations focus on the influence of particle size and spray parameters on the coating microstructure, analyzed by means of optical microscope and scanning electron microscopy. Additional XRD measurements and micro hardness plots across the interface between substrate material and coating were carried out. Furthermore, the influence of particle size on the detected phases and coating porosity was studied. The results were compared with an X220CrMoV13‐4 reference sample produced by HIP.