Effect of Nano Carbon Black and Graphite Flake on Properties of Low Carbon Al2O3-0 Refractories

Low carbon Al2O3 - C refractories specimens were prepared with tabular alumina （3. 0 - 1.0, 1.0 - 0. 5, 0.6-0.2, ≤0.3, ≤0. 045 and ≤0. 02 mm）, active alumina micropowder （≤2 μm ） and silicon （ 〈≤0. 045 mm ） as main raw materials. Nano carbon black （N220） and natural graphite flake （ 〈≤0. 074 mm ） were adopted as the carbon sources. The specimens were treated at 800, 1 000, 1 200 and 1 400 ℃ under coke embedded atmosphere. The effects of additions of nano carbon black and graphite flake on mechanical properties and thermal shock resistance of the specimens were stud- ied. Their mechanical properties were measured by three- point bending test and thermal shock resistance was de- termined by water quenching method. The phase compo- sition of the specimens was analyzed with X-ray diffrac- tion and microstruetures were observed through FESEM. The results reveal that： （1） the strengths of A1203 - C refractories with these two carbon sources show no big differences when coked at lower than 1 000 ℃ ; when coked at over 1 200 ℃ , the strengths of the specimens with graphite added are much higher than those of the specimens containing carbon black due to much more sil- icon carbide whiskers formed; （2） since the nano carbon black has small particle size, they can be filled into in- terstice of Al2O3 particles to form the nano carbon net- work structure, absorbing and relieving the thermal stressgenerated from expansion and contraction and reducing the thermal expansion coefficient of the specimens, thus their thermal shock resistance is better than that of the specimens containing graphite ; （ 3 ） low carbon Al2 O3 - C refractories with good mechanical properties and excellent thermal shock resistance can be prepared with combi- nation of nano carbon black and graphite flake.