Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing

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Hauptverfasser: Andersen, Paul G. (VerfasserIn), Campbell, Gregory A. (VerfasserIn)
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Sprache:English
Veröffentlicht: Munich Hanser [2022]
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Datensatz im Suchindex

DE-BY-TUM_call_number 0001 2023 A 27
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DE-BY-TUM_location Mag
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adam_text CONTENTS THE AUTHORS ............................................................................................... V PREFACE ....................................................................................................... IX 1 EQUIPMENT OVERVIEW ...................................................................... 1 1.1 PROCESS ISSUES ............................................................................................. 1 1.2 HOMOGENEOUS MELT AND COMPOSITION ......................................................... 2 1.3 EXTRUDER MECHANICAL DESIGN COMPARISON ................................................. 2 1.4 EXTRUDER SCREW DESIGN/UNIT OPERATIONS COMPARISON ............................. 6 1.5 PROCESS COMPARISON ..................................................................................... 13 1.6 EQUIPMENT OVERVIEW SUMMARY ................................................................. 14 2 MATERIAL PROPERTIES .......................................................................... 17 2.1 POLYMER RHEOLOGY FOR EXTRUSION ................................................................. 17 2.1.1 BASIC RHEOLOGY CONCEPTS .............................................................. 18 2.1.2 VISCOSITY POWER-LAW DEPENDENCE ................................................ 20 2.1.3 VISCOSITY-DEPENDENT DISSIPATION .................................................. 21 2.2 FILLER RHEOLOGY .............................................................................................. 23 2.2.1 DISSIPATION AND THE POWER LAW .................................................... 24 2.2.2 VISCOSITY OF FILLED POLYMERS .......................................................... 26 2.3 RHEOLOGY FUNCTIONS USEFUL FOR EXTRUSION MODELING ................................. 29 2.3.1 VISCOSITY MEASUREMENT .................................................................. 29 2.3.1.1 CONE AND PLATE RHEOMETER ............................................... 29 2.3.1.2 CAPILLARY RHEOMETER ....................................................... 31 2.3.2 MODELS USED IN SIMULATION ............................................................ 32 2.3.3 POLYMER TEMPERATURE FUNCTIONS .................................................. 34 2.4 INTRODUCTION TO VISCOELASTICITY ................................................................... 35 2.5 OTHER RELEVANT POLYMER PROPERTIES ........................................................... 38 2.5.1 BULK DENSITY ..................................................................................... 38 2.5.2 LATERAL STRESS RATIO .......................................................................... 39 2.5.3 SPECIFIC HEAT CAPACITY ...................................................................... 40 2.5.4 THERMAL CONDUCTIVITY OF POLYMERS ............................................... 42 2.5.5 MELT DENSITY ..................................................................................... 43 3 BASIC DESIGN AND POLYMER FLOW COMPARISON .............................. 45 3.1 SINGLE-SCREW EXTRUDER .................................................................................. 45 3.1.1 HISTORIC LITERATURE REVIEW ............................................................ 45 3.1.2 INTRODUCTION TO SCREW GEOMETRY .................................................. 46 3.1.3 SCREW GEOMETRIC QUANTITATIVE CHARACTERISTICS ............................ 47 3.1.4 SIMPLE FLOW EQUATIONS FOR THE METERING SECTION ........................ 50 3.2 CO-ROTATING TWIN-SCREW EXTRUDER .............................................................. 54 3.2.1 HISTORIC DEVELOPMENT AND LITERATURE REVIEW .............................. 54 3.2.2 MODEL DEVELOPMENT BASED ON CHANNEL DESIGN .......................... 62 3.3 SUMMARY ........................................................................................................ 65 3.4 NOMENCLATURE ................................................................................................ 66 4 SOLIDS CONVEYING .............................................................................. 71 4.1 SINGLE-SCREW EXTRUDER .................................................................................. 71 4.2 CO-ROTATING TWIN-SCREW EXTRUDER ............................................................. 75 4.3 SUMMARY ........................................................................................................ 81 5 MELTING ............................................................................................... 83 5.1 SINGLE-SCREW EXTRUDER .................................................................................. 84 5.1.1 SINGLE-FLIGHTED ................................................................................. 84 5.1.2 BARRIER-FLIGHTED .............................................................................. 88 5.1.3 ID VERSUS 3D MELTING ..................................................................... 91 5.2 CO-ROTATING TWIN-SCREW EXTRUDER ............................................................. 98 5.2.1 SOLID-TO-MELT TRANSITION: IMPORTANCE OF MECHANICAL DEFORMATION ..................................................................................... 102 5.2.2 SOLID-TO-MELT TRANSITION: IMPACT OF KNEADING BLOCK GEOMETRY .. 114 5.2.3 SOLID-TO-MELT TRANSITION: INFLUENCE OF PROCESS VARIABLES, MATERIAL, AND EXTRUDER GEOMETRY ................................................. 115 5.3 SUMMARY COMPARISON: MELTING .................................................................. 123 6 FLUID FLOW AND DISSIPATION ................................................................ 127 6.1 SCREW FLUID DYNAMICS INTRODUCTION ............................................................ 127 6.1.1 FREE HELIX EXTRUDER ......................................................................... 129 6.1.2 PUMPING EFFECT OF SCREW ELEMENTS ............................................... 131 6.1.3 FLOW VISUALIZATION ........................................................................... 132 6.2 FLOW ANALYSIS ................................................................................................ 133 6.2.1 BARREL ROTATION THEORY ................................................................... 133 6.2.2 FLUID FLOW SCREW ROTATION THEORY ................................................. 137 6.2.3 QUANTITATIVE SCREW ROTATION FLOW ANALYSIS ................................. 141 6.3 SCREW ROTATION ENERGY DISSIPATION AND TEMPERATURE RISE ...................... 145 6.3.1 DISCOVERY OF DIFFERENT DISSIPATION FOR SCREW AND BARREL ROTATION ................................................................................. 145 6.3.2 EXPERIMENTAL SYSTEM ..................................................................... 146 6.4 SCREW TEMPERATURE CALCULATION USING A CONTROL VOLUME TECHNIQUE ... 152 6.5 TWIN-SCREW MELT TRANSPORT .......................................................................... 156 6.5.1 SCREW ELEMENT: DRAG FLOW - PARTIALLY TO FULLY FILLED .................. 158 6.5.2 SCREW ELEMENT: ENERGY CONSUMPTION .......................................... 159 6.5.3 SCREW ELEMENT: COMBINED DRAG AND PRESSURE FLOW .................. 163 6.5.4 KNEADING BLOCK: COMBINED DRAG AND PRESSURE FLOW .................. 168 6.5.5 SECTION SUMMARY ............................................................................ 172 7 MELT HOMOGENIZATION ....................................................................... 177 7.1 SINGLE-SCREW EXTRUDER MELT HOMOGENIZATION ............................................ 177 7.1.1 MIXING AND RESIDENCE TIME IN THE SINGLE-SCREW EXTRUDER ....... 177 7.1.2 SINGLE-SCREW MIXING WHILE MELTING .............................................. 180 7.1.3 SOLID BED BREAKUP .......................................................................... 185 7.1.4 SECONDARY MIXING PROCESSES AND DEVICES .................................. 188 7.1.4.1 MADDOCK-STYLE MIXERS .................................................... 188 7.1.4.2 DYNAMIC MIXERS ............................................................... 189 7.2 TWIN-SCREW EXTRUDER MELT HOMOGENIZATION ............................................. 191 7.2.1 MIXING AND RESIDENCE TIME DISTRIBUTION IN THE CO-ROTATING TWIN-SCREW EXTRUDER ................................................. 191 7.2.2 TWIN-SCREW MIXING WHILE MELTING ................................................ 195 7.2.3 TWIN-SCREW MIXING DOWNSTREAM .................................................. 196 7.2.4 SECONDARY MIXING PROCESSES AND DEVICES .................................. 205 7.2.5 MELT HOMOGENIZATION: STATIC MIXERS ............................................ 207 7.3 SUMMARY ....................................................................................................... 212 INDEX ............................................................................................................. 215
any_adam_object 1
author Andersen, Paul G.
Campbell, Gregory A.
author_GND (DE-588)1269753738
(DE-588)1225314119
author_facet Andersen, Paul G.
Campbell, Gregory A.
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g a c ga gac
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discipline Chemie / Pharmazie
Werkstoffwissenschaften / Fertigungstechnik
format Book
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physical XIV, 220 Seiten Illustrationen, Diagramme 25 cm
publishDate 2022
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spellingShingle Andersen, Paul G.
Campbell, Gregory A.
Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing
Vergleich (DE-588)4187713-5 gnd
Extruder (DE-588)4016084-1 gnd
Doppelschneckenextruder (DE-588)4250473-9 gnd
Einschneckenextruder (DE-588)4151391-5 gnd
subject_GND (DE-588)4187713-5
(DE-588)4016084-1
(DE-588)4250473-9
(DE-588)4151391-5
title Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing
title_auth Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing
title_exact_search Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing
title_full Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing Paul G. Andersen, Gregory A. Campbell
title_fullStr Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing Paul G. Andersen, Gregory A. Campbell
title_full_unstemmed Extruder processing comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing Paul G. Andersen, Gregory A. Campbell
title_short Extruder processing
title_sort extruder processing comparison of single and twin screw extruders for optimal solids conveying melting and mixing
title_sub comparison of single- and twin-screw extruders for optimal solids conveying, melting, and mixing
topic Vergleich (DE-588)4187713-5 gnd
Extruder (DE-588)4016084-1 gnd
Doppelschneckenextruder (DE-588)4250473-9 gnd
Einschneckenextruder (DE-588)4151391-5 gnd
topic_facet Vergleich
Extruder
Doppelschneckenextruder
Einschneckenextruder
url http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=033861000&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
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AT hanserpublications extruderprocessingcomparisonofsingleandtwinscrewextrudersforoptimalsolidsconveyingmeltingandmixing