Demand driven material requirements planning (DDMRP)
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| Hauptverfasser: | , |
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| Format: | Buch |
| Sprache: | English |
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South Norwalk, Connecticut
Industrial Press, Inc.
[2016]
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| 100 | 1 | |a Ptak, Carol A. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Demand driven material requirements planning (DDMRP) |c Carol Ptak and Chad Smith |
| 246 | 1 | 3 | |a DDMRP |
| 264 | 1 | |a South Norwalk, Connecticut |b Industrial Press, Inc. |c [2016] | |
| 300 | |a xxii, 343 Seiten |b Illustrationen, Diagramme | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 500 | |a Includes bibliographical references and index | ||
| 650 | 4 | |a DDMRP | |
| 650 | 4 | |a Demand driven material requirements planning | |
| 650 | 4 | |a Datenverarbeitung | |
| 650 | 4 | |a Material requirements planning | |
| 650 | 4 | |a Manufacturing resource planning | |
| 650 | 4 | |a Production control |x Data processing | |
| 650 | 4 | |a Inventory control |x Data processing | |
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Datensatz im Suchindex
| _version_ | 1819656368853876736 |
|---|---|
| adam_text | Titel: Demand driven material requirements planning (DDMRP)
Autor: Ptak, Carol
Jahr: 2016
Contents
Foreword...........................................................xiii
Definitions in This Book..............................................xv
Introduction........................................................xvii
About the Authors...................................................xix
Acknowledgments...................................................xxi
PART 1 PERSPECTIVE
CHAPTER 1
Planning in the New Normal.......................................3
The Material Requirements Planning Revolution..........................3
Evidence of a Problem.................................................5
Return on Asset Performance Degradation...........................5
Work-Around Proliferation........................................7
The Inventory Bimodal Distribution................................9
The New Normal.....................................................12
Summary...........................................................14
CHAPTER 2
The Importance of Flow..........................................15
Plossl s First Law.....................................................15
Establishing Flow as the Foundation....................................16
Relevant Information and Materials.....................................18
The Bullwhip Effect...................................................18
Summary...........................................................20
Contents
CHAPTER 3
Material Requirements Planning in the New Normal...............21
What Is MRP?.......................................................21
Distortions to Relevant Information....................................23
Demand Signal Input............................................23
Nervousness....................................................27
The Weekly Bucket..............................................28
Flattening the Bill of Material.....................................28
Distortions to Relevant Materials.......................................30
Common Cause Variation........................................30
Delay Accumulation.............................................30
Amplifying the Distortions to Relevant Information
and Materials—Batching Policies.....................................33
Summary...........................................................34
CHAPTER 4
Unlocking a Solution—The Power of Decoupling..................35
Decoupling..........................................................37
Decoupling Point Buffers..............................................39
Summary...........................................................41
PART 2 BECOMING DEMAND DRIVEN
CHAPTER 5
Supply Order Generation and Execution for the New Normal.......45
MRP Versus Lean—What Can We Learn?...............................45
Dependence Versus Independence.................................47
Supply Order Generation (Planning Versus Execution)...............49
Lean and Technology............................................50
Demand Driven Material Requirements Planning........................51
The History of Demand Driven ..................................51
Position, Protect, and Pull........................................52
Summary...........................................................55
CHAPTER 6
Strategic Inventory Positioning...................................57
Positioning Factors...................................................57
Customer Tolerance Time........................................58
Contents
Market Potential Lead Time......................................58
Sales Order Visibility Horizon....................................58
External Variability .............................................59
Inventory Leverage and Flexibility.................................60
Critical Operation Protection.....................................60
Applying the Positioning Criteria.......................................60
A New Form of Lead Time............................................66
Advanced Inventory Positioning Considerations..........................71
Distribution Positioning Considerations.................................79
Summary...........................................................91
CHAPTER 7
Strategic Buffers.................................................93
Inventory: Asset or Liability? ..........................................93
Introducing Decoupling Point Buffers...................................96
The Green Zone.................................................97
The Yellow Zone................................................97
The Red Zone...................................................97
Buffer Profiles........................................................97
Factor 1: Item Type..............................................98
Factor 2: Lead Time.............................................99
Factor 3: Variability.............................................101
Individual Part Attributes............................................105
Part Average Daily Usage .......................................105
Part Lead Time................................................109
Part Minimum Order Quantity...................................110
Part Location..................................................110
Calculating Replenished Part Buffer Levels and Zones....................Ill
The Green Zone................................................112
The Yellow Zone...............................................113
The Red Zone..................................................113
Continuing with Company ABC......................................115
Iterations......................................................117
Calculating Replenished Override Buffers..............................125
Calculating Min-Max Buffers.........................................125
Summary..........................................................126
CHAPTER 8
Buffer Adjustments.............................................127
Recalculated Adjustments............................................127
Contents
Planned Adjustment Factors..........................................131
Demand Adjustment Factor.....................................131
Zone Adjustment Factor........................................146
Lead Time Adjustment Factor....................................148
Summary..........................................................148
CHAPTER 9
Demand Driven Planning.......................................149
The Shift to Actual Demand..........................................149
The Net Flow Equation...............................................149
Qualifying Order Spikes.........................................151
Supply Order Generation Based on Net Flow Position....................158
Simulating DDMRP Supply Order Generation..........................161
Calculating Average On-Hand Inventory...............................176
Average On-Hand Range........................................179
Average On-Hand Target........................................181
Average Open Supply Orders....................................181
Decoupled Explosion................................................182
Hybrid Model Supply Order Generation................................188
Prioritized Share Supply Order Consideration...........................191
Discount Optimization..........................................191
Freight Optimization...........................................195
Coverage Optimization.........................................195
Min-Max Supply Order Generation....................................198
Completing the Company ABC Example...............................198
Summary..........................................................205
CHAPTER 10
Demand Driven Execution.......................................207
Buffer Status Alerts..................................................207
Challenging Priority by Due Date.................................208
Planning Versus Execution Display...............................212
Current On-Hand Alert.........................................214
Projected On-Hand Alert........................................218
Synchronization Alerts...............................................222
Material Synchronization Alerts..................................222
Lead Time Alert................................................226
Summary..........................................................229
Contents
CHAPTER 11
DDMRP Impacts on the Operational Environment................231
DDMRP Strategic Buffer Criteria......................................231
The Decoupling Test............................................231
The Bidirectional Benefit Test....................................231
The Order Independence Test....................................232
The Primary Planning Mechanism Test............................232
The Relative Priority Test........................................232
The Dynamic Adjustment Test...................................232
DDMRP Versus Safety Stock and Order Point...........................233
Safety Stock and the Buffer Criteria...............................233
Order Point and the Buffer Criteria...............................235
DDMRP Impacts on Scheduling.......................................236
DDMRP and Master Production Scheduling Assumptions...........236
DDMRP Shop Floor Scheduling Implications......................240
Finite Scheduling with DDMRP?.................................245
Additional Scheduling Sequence Impacts..........................246
DDMRP and WIP Priority Management................................247
Summary..........................................................248
CHAPTER 12
DDMRP Metrics and Analytics...................................251
Measuring Relevant Information (Signal Integrity) ......................251
Measuring Decoupling Point Integrity..................................253
Outlying Event Reports.........................................257
Measuring Velocity..................................................261
Driving Improvement in DDMRP.....................................263
Summary..........................................................266
CHAPTER 13
The Demand Driven Organization...............................267
The Demand Driven Adaptive System..................................267
Demand Driven Sales and Operations Planning.........................269
Conventional Sales and Operations Planning ...........................272
The Five Steps of Demand Driven Sales and Operations Planning..........274
1. Strategic Business Management Direction and Review.............274
2. Integrated Reconciliation......................................275
3. Managing the Portfolio and New Activities......................276
4. Managing Demand...........................................278
5. Managing Supply.............................................279
Contents
Demand Driven Sales and Operations Planning Projections...............280
Working Capital...............................................282
Space.........................................................282
Capacity......................................................283
Projected Order Frequency......................................286
Summary..........................................................287
Contribution of Dick Ling............................................288
CHAPTER 14
Implications for Technology.....................................291
Operations and Information Technology—Two Ships
Diverging in the Night?............................................291
DDMRP Software Compliance Criteria.................................293
PART 3 APPENDICES
APPENDIX A
An MRP Example................................................297
The Scenario........................................................297
Simulating the Scenario..............................................297
APPENDIX B
Simulating DDMRP Buffers......................................305
About the Simulation................................................305
Widget Simulation Results............................................307
Gazoonk Simulation Results..........................................309
Simulating the Impact of Minimum Order Quantities....................312
Summary..........................................................313
About the Author...................................................313
APPENDIX C
Applying DDMRP to the Apparel Retail Environment.............315
The Need for a Retail Application of DDMRP...........................315
A Retail Apparel DDMRP Example....................................316
Special Characteristics and Challenges of the Apparel Retail Environment.. .317
The Proposed Model.................................................321
Contents
Retail DDMRP Buffer Zone Considerations.............................323
Realized Results.....................................................325
About the Author...................................................325
APPENDIX D
Demand Driven MRP Dictionary.................................327
APPENDIX E
DDS OP Checklist..............................................333
Endnotes...........................................................335
References..........................................................337
Index..............................................................339
|
| any_adam_object | 1 |
| author | Ptak, Carol A. Smith, Chad 1971- |
| author_GND | (DE-588)142125768 |
| author_facet | Ptak, Carol A. Smith, Chad 1971- |
| author_role | aut aut |
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| dewey-ones | 658 - General management |
| dewey-raw | 658.5/03 658.503 |
| dewey-search | 658.5/03 658.503 |
| dewey-sort | 3658.5 13 |
| dewey-tens | 650 - Management and auxiliary services |
| discipline | Wirtschaftswissenschaften |
| format | Book |
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| id | DE-604.BV043909363 |
| illustrated | Illustrated |
| indexdate | 2024-12-24T05:32:34Z |
| institution | BVB |
| isbn | 9780831135980 0831135980 |
| language | English |
| lccn | 2016023395 |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-029318448 |
| oclc_num | 969458714 |
| open_access_boolean | |
| owner | DE-860 DE-20 DE-1050 DE-M347 DE-573 |
| owner_facet | DE-860 DE-20 DE-1050 DE-M347 DE-573 |
| physical | xxii, 343 Seiten Illustrationen, Diagramme |
| publishDate | 2016 |
| publishDateSearch | 2016 |
| publishDateSort | 2016 |
| publisher | Industrial Press, Inc. |
| record_format | marc |
| spellingShingle | Ptak, Carol A. Smith, Chad 1971- Demand driven material requirements planning (DDMRP) DDMRP Demand driven material requirements planning Datenverarbeitung Material requirements planning Manufacturing resource planning Production control Data processing Inventory control Data processing Materialflussplanung (DE-588)4169079-5 gnd Produktionssteuerung (DE-588)4076362-6 gnd Produktionswirtschaft (DE-588)4123986-6 gnd Produktionsplanung (DE-588)4047360-0 gnd Materialbedarfsplanung (DE-588)4037927-9 gnd PPS (DE-588)4115606-7 gnd |
| subject_GND | (DE-588)4169079-5 (DE-588)4076362-6 (DE-588)4123986-6 (DE-588)4047360-0 (DE-588)4037927-9 (DE-588)4115606-7 |
| title | Demand driven material requirements planning (DDMRP) |
| title_alt | DDMRP |
| title_auth | Demand driven material requirements planning (DDMRP) |
| title_exact_search | Demand driven material requirements planning (DDMRP) |
| title_full | Demand driven material requirements planning (DDMRP) Carol Ptak and Chad Smith |
| title_fullStr | Demand driven material requirements planning (DDMRP) Carol Ptak and Chad Smith |
| title_full_unstemmed | Demand driven material requirements planning (DDMRP) Carol Ptak and Chad Smith |
| title_short | Demand driven material requirements planning (DDMRP) |
| title_sort | demand driven material requirements planning ddmrp |
| topic | DDMRP Demand driven material requirements planning Datenverarbeitung Material requirements planning Manufacturing resource planning Production control Data processing Inventory control Data processing Materialflussplanung (DE-588)4169079-5 gnd Produktionssteuerung (DE-588)4076362-6 gnd Produktionswirtschaft (DE-588)4123986-6 gnd Produktionsplanung (DE-588)4047360-0 gnd Materialbedarfsplanung (DE-588)4037927-9 gnd PPS (DE-588)4115606-7 gnd |
| topic_facet | DDMRP Demand driven material requirements planning Datenverarbeitung Material requirements planning Manufacturing resource planning Production control Data processing Inventory control Data processing Materialflussplanung Produktionssteuerung Produktionswirtschaft Produktionsplanung Materialbedarfsplanung PPS |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029318448&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT ptakcarola demanddrivenmaterialrequirementsplanningddmrp AT smithchad demanddrivenmaterialrequirementsplanningddmrp AT ptakcarola ddmrp AT smithchad ddmrp |