Industrial separation processes fundamentals

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Hauptverfasser: Haan, André B. de 1964- (VerfasserIn), Bosch, Hans (VerfasserIn)
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Sprache:English
Veröffentlicht: Berlin [u.a.] De Gruyter 2013
Schriftenreihe:De Gruyter graduate
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Datensatz im Suchindex

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adam_text Titel: Industrial Separation Processes Autor: Haan, André B. de Jahr: 2013 Contents 1 Characteristics of separation processes 1.1 Significance of separations..... 1.2 Characteristics of separation processes..................... 4 1.2.1 Categorization................................... 4 1.2.2 Separating agents................................. 4 1.2.3 Separation factors................................. 6 1.3 Industrial separation methods.......................... 7 1.3.1 Exploitable properties............................... 7 1.3.2 Important molecular separations......................... 9 1.4 Inherent selectivities ............................... 11 1.4.1 Equilibrium based processes........................... 11 1.4.2 Rate controlled processes............................. 12 2 Evaporation and distillation 2.1 Separation by evaporation............................ 15 2.1.1 Introduction .................................... 15 2.1.2 Vapor-liquid equilibria.............................. 16 2.2 Separation by single-stage partial evaporation................. 21 2.2.1 Differential distillation.............................. 21 2.2.2 Flash distillation.................................. 22 2.2.2.1 Specifying T and L/V............................... 24 2.2.2.2 Specifying T and p,ot............................... 25 2.3 Multistage distillation............................... 26 2.3.1 Distillation cascades................................ 26 2.3.2 Column distillation................................ 27 2.3.3 Feasible distillation conditions.......................... 29 2.3.4 External column balances............................ 29 2.4 McCabe-Thiele analysis.............................. 30 2.4.1 Internal balances.................................. 30 2.4.1.1 Rectifying section................................. 31 2.4.1.2 Stripping section.................................. 32 2.4.1.3 Feed stage considerations............................. 33 2.4.1.4 Feed line...................................... 35 2.4.2 Required number of equilibrium stages.................... 36 2.4.2.1 Graphical determination of stages and location of feed stage........ 36 2.4.2.2 Limiting conditions................................ 37 viii | Contents 2.4.2.3 Fenske and underwood equations........................ 40 2.4.2.4 Use of murphree efficiency........................... 42 2.4.3 Energy requirements............................... 43 2.5 Advanced distillation techniques........................ 44 2.5.1 Batch distillation.................................. 44 2.5.2 Continuous separation of multiple product mixtures............. 45 2.5.3 Separation of azeotropes............................. 46 3 Absorption and stripping 3.1 Introduction .................................... 53 3.2 The aim of absorption.............................. 55 3.3 General design approach............................. 56 3.4 Absorption and stripping equilibria....................... 57 3.4.1 Gaseous solute solubilities............................ 57 3.4.2 Minimum absorbent flow............................. 59 3.5 3.5.1 Absorber and stripper design.......................... 60 Operating lines for absorption.......................... 60 3.5.2 Stripping analysis................................. 54 3.5.3 Analytical kremser solution........................... 65 Industrial absorbers.................. 53 Packed columns.................... 59 Plate columns............... 70 Spray and bubble columns.................[]] 70 Comparison of absorption columns...............] 71 3.6 3.6.1 3.6.2 3.6.3 3.6.4 4 General design of gas/liquid contactors 41 Introduction ............. 77 4.2 Modeling mass-transfer........... 77 4.3 Plate columns........... 4-3.1 Dimensioning a tray column . .[........................ BS 4.3.2 Height of a tray column . ....................... 4.3.3 Diameter of a tray column..... . . . . . . .. ............... 91 4-4 Packed columns...... 4.4.1 Random packing.................................. 97 4.4.2 Structured packing. . . .............................. 98 lli Dimensioning a packed column .[ ....................... ,?? 4.4.4 Height of a packed column. ... ...................... 9? ^•4.5 Minimum column diameter ....................... 1U1 4.4.6 Pressure drop ........................... 104 ., . .................................. 106 *¦* Criteria for column selection ........................... 107 Contents | ix 5 Liquid-liquid extraction 5.1 Liquid-liquid extraction.............................. Ill 5.1.1 Introduction .................................... Ill 5.1.2 Liquid-liquid equilibria.............................. 113 5.1.3 Solvent selection.................................. 115 5.2 Extraction schemes................................ 117 5.2.1 Single equilibrium stage............................. 117 5.2.2 Cocurrent cascade................................. 118 5.2.3 Crosscurrent.................................... 119 5.2.4 Countercurrent................................... 120 5.3 Design of countercurrent extractions...................... 121 5.3.1 Graphical McCabe-Thiele method for immiscible systems......... 121 5.3.2 Analytical kremser method............................ 124 5.3.3 Graphical method for partial miscible systems................ 124 5.3.4 Efficiency of an ideal non-equilibrium mixer................. 129 5.4 Industrial liquid-liquid extractors........................ 130 5.4.1 Mixer-settlers.................................... 130 5.4.2 Mechanically agitated columns......................... 131 5.4.3 Unagitated and pulsed columns......................... 132 5.4.4 Centrifugal extractors............................... 134 5.4.5 Selection of an extractor............................. 135 6 Adsorption and ion exchange 6.1 Introduction .................................... 143 6.2 Adsorption fundamentals............................. 145 6.2.1 Industrial adsorbents............................... 145 6.2.2 Equilibria...................................... 150 6.2.3 Kinetics....................................... 154 6.3 Fixed-Bed adsorption............................... 156 6.3.1 Bed profiles and breakthrough curves..................... 156 6.3.2 Equilibrium theory model............................ 158 6.3.3 Modeling of mass transfer effects........................ 161 6.4 Basic adsorption cycles.............................. 162 6.4.1 Temperature-swing................................ 164 6.4.2 Pressure-swing................................... 165 6.4.3 Inert and displacement purge cycles...................... 166 6.5 Principles of ion exchange............................ 167 6.5.1 Ion exchange resins................................ 167 6.5.2 Equilibria and selectivity............................. 169 6.6 Ion exchange processes.............................. 170 7 Drying of solids 7.1 Introduction .................................... 177 7.2 Humidity definitions of carrier gas....................... 178 7.2.1 Definitions..................................... 178 x I Contents 7.2.2 System air-water: a special case......................... 180 7.2.3 Psychrometric charts............................... 182 7.3 Moisture in solids................................. 183 7.3.1 Bound and unbound water............................ 184 7.4 7.4.1 7.4.2 7.4.3 7.5 7.5.1 7.5.2 7.5.3 Drying mechanisms................................ 188 Constant drying rate................................ 189 Falling drying rate................................. 190 Estimation of drying time............................ 190 Classification of drying operations....................... 192 Direct-Heat dryers................................. 194 Contact dryers................................... 199 Other drying methods............................... 201 8 Crystallization and precipitation 8.1 Introduction .................................... 207 8.2 Crystal characteristics............................... 209 8.2.1 Morphology.................................... 210 8.2.2 Crystal size distribution ............................. 211 8.3 Crystallization operating modes from solutions................ 212 8.3.1 Operating modes.................................. 212 8.3.2 Cooling crystallizers ............................... 214 8.3.3 Evaporating and vacuum crystallizers..................... 215 8.3.4 Continuous crystallizers ............................. 217 8.3.5 Basic yield calculations.............................. 219 8.4 Crystallizer modeling and design........................ 221 8.4.1 Supersaturation and metastability........................ 221 8.4.2 Nucleation..................................... 223 8.4.3 Crystal growth................................... 226 8.4.4 Population balance equations for the MSMPR crystallizer......... 229 8.5 Other crystallization techniques......................... 232 8.5.1 Precipitation.................................... 232 Melt crystallization................................ 233 8.5.2 9 Sedimentation and settling 9.1 Introduction..... QT . ............................ 241 »¦* Gravity sedimentation. . H Sedimentation mechanisms!........................... 242 y.2.2 Dilute sedimentation ........................... 242 j^-3 Hindered settling ............................. 245 ™ assasEs*?^;^*)¦¦¦¦¦¦¦¦¦¦¦% 9-3 Centrifugal sedimentation . ............... 25° •3-1 Pamcle velocity in a centrifugal field . . //.W.............. 251 Contents | xi 9.3.2 Sedimenting centrifuges............................. 252 9.3.3 Bowl centrifuge separation capability...................... 254 9.3.4 The sigma concept ................................ 256 9.3.5 Capacity of disc centrifuges........................... 258 9.3.6 Hydrocyclones................................... 259 9.4 Electrostatic precipitation............................. 263 9.4.1 Principles...................................... 263 9.4.2 Equipment and collecting efficiency...................... 265 10 Filtration 10.1 The filtration processfiltration process..................... 271 10.2 Filtration fundamentals.............................. 274 10.2.1 Flow through packed beds............................ 274 10.2.2 Cake filtration................................... 275 10.2.3 Constant pressure and constant rate filtration................. 277 10.2.4 Compressible cakes................................ 278 10.3 Filtration equipment................................ 279 10.3.1 Continuous large-scale vacuum filters..................... 279 10.3.2 Batch vacuum filters............................... 283 10.3.3 Pressure filters................................... 284 10.4 Filter media..................................... 286 10.5 Centrifugal filtration............................... 287 10.5.1 Centrifugal filters................................. 287 10.5.2 Filtration rates in centrifuges .......................... 289 10.6 Interceptive filtration............................... 292 10.6.1 Deep bed filtration................................ 292 10.6.2 Impingement filtration of gases......................... 293 10.6.3 Interception mechanisms............................. 295 10.6.4 Lamellar plate separators............................. 297 11 Membrane filtration 11.1 Introduction.................................... 301 11.2 Membrane selection................................ 302 11.3 Membrane filtration processes.......................... 304 11.4 Flux equations and selectivity.......................... 307 11.4.1 Flux definitions.................................. 307 11.4.2 Permeability for diffusion in porous membranes............... 309 11.4.3 Permeability for solution-diffusion in dense membranes........... 310 11.4.4. Selectivity and retention............................. 312 11.5 Concentration polarization............................ 313 Contents 11.6 Membrane modules................................ 316 11.6.1 Design procedure................................. 320 11.6.2 Solution....................................... 32° 11.7 Concluding remarks................................ 321 12 Separation method selection 12.1 Introduction .................................... 325 12.1.1 Industrial separation processes.......................... 325 12.1.2 Factors influencing the choice of a separation process............ 327 12.1.2.1 Economics..................................... 327 12.1.2.2 Feasibility...................................... 328 12.1.2.3 Product stability.................................. 329 12.1.2.4 Design reliability................................. 329 12.2 Selection of feasible separation processes................... 330 12.2.1 Classes of processes................................ 330 12.2.2 Initial screening.................................. 330 12.2.3 Separation factor.................................. 332 12.3 Separation of homogeneous liquid mixtures.................. 333 12.3.1 Strengths of distillation.............................. 333 12.3.2 Limitations of distillation............................. 335 12.3.3 Low relative volatilities.............................. 337 12.3.4 Overlapping boiling points............................ 340 12.3.5 Low concentrations................................ 341 12.3.6 Dissolved solids.................................. 342 12.4 Separaton systems for gas mixtures....................... 343 12.4.1 General selection considerations......................... 343 12.4.2 Comparison of gas separation.......................... 344 12.4.2.1 Absorption..................................... 344 12.4.2.2 Adsorption..................................... 345 12.4.2.3 Membrane separation............................... 346 12.5 Separation methods for solid-liquid mixtures................. 346 Appendix Answers to exercises................. 35 j References and further reading . . ................ 359 to^ .................. ¦ ¦ ¦ . . . . . . . . . . . . . . . . . . . . . . . . . 363
any_adam_object 1
author Haan, André B. de 1964-
Bosch, Hans
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Bosch, Hans
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spellingShingle Haan, André B. de 1964-
Bosch, Hans
Industrial separation processes fundamentals
Trennverfahren (DE-588)4078395-9 gnd
subject_GND (DE-588)4078395-9
title Industrial separation processes fundamentals
title_auth Industrial separation processes fundamentals
title_exact_search Industrial separation processes fundamentals
title_full Industrial separation processes fundamentals André B. de Haan ; Hans Bosch
title_fullStr Industrial separation processes fundamentals André B. de Haan ; Hans Bosch
title_full_unstemmed Industrial separation processes fundamentals André B. de Haan ; Hans Bosch
title_short Industrial separation processes
title_sort industrial separation processes fundamentals
title_sub fundamentals
topic Trennverfahren (DE-588)4078395-9 gnd
topic_facet Trennverfahren
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