Managing supply chain risk

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Hauptverfasser: Sodhi, ManMohan S. (VerfasserIn), Tang, Christopher S. (VerfasserIn)
Format: Buch
Sprache:English
Veröffentlicht: New York; NY [u.a.] Springer 2012
Schriftenreihe:International Series in Operations Research & Management Science 172
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Datensatz im Suchindex

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adam_text Contents Foreword .......................................................... ix Endorsements ...................................................... xi Acknowledgements ................................................. xiii Part I Introduction — Identifying, Assessing, Mitigating and Responding to Supply Chain Risk 1 Supply Chain Risk Management ................................. 3 1.1 Introduction ............................................... 3 1.2 This Book ................................................. 4 1.3 The Supply Chain Management Context ....................... 6 1.4 The Need for Supply Chain Risk Management .................. 7 1.5 Apprehension without Action ................................ 7 1.6 Robust Strategies for Supply Chain Management ................ 8 1.7 Disciplinary Roots of Supply Chain Risk Management ........... 10 2 Risk Identification ............................................. 13 2.1 Introduction ............................................... 13 2.2 A Conceptual View of Risk for Identification and Categorization... IS 2.2.1 A Butterfly Depiction of Supply Chain Risk .............. 15 2.2.2 Delays and Disruptions: Normal and Abnormal Risks .. 18 2.2.3 Local-and-Global Drivers and Local-and-Global Consequences ....................................... 20 2.3 Risk Categorization Motivated by the Supply Chain Organization .. 22 2.3.1 Supply Risks ........................................ 23 2.3.2 Process Risks ....................................... 24 2.3.3 Demand Risks ....................................... 26 2.3.4 Corporate-Level Risks ................................ 28 2.4 Summary ................................................. 32 xv¡ Contents 3 Risk Assessment ............................................... 33 3.1 Introduction ............................................... 33 3.2 What Risks to Assess ....................................... 34 3.3 How to Assess Risks ........................................ 35 3.4 Example of a Cross-Company Survey: What Risks and How to Assess .................................................... 37 3.4.1 Our Sample ......................................... 37 3.4.2 What Risks Were Assessed ............................ 38 3.4.3 How We Assessed These Risks ......................... 40 3.4.4 Discussion .......................................... 47 3.5 Summary ................................................. 49 4 Mitigating Risks ............................................... 51 4.1 Introduction ............................................... 51 4.2 Risk Mitigation Strategies ................................... 53 4.3 Building Reserves for Redundancy ............................ 54 4.4 Tailoring Risk Management for any Given Company ............. 57 4.5 Conclusion ................................................ 63 5 Response as a Mitigation Approach .............................. 65 5.1 Introduction ............................................... 65 5.1.1 Examples of Disruptions and Their Impacts .............. 65 5.1.2 Dealing with Disruptions .............................. 66 5.2 Time-Based Risk Management ............................... 67 5.2. 1 The 3-D Framework: Detect, Design, and Deploy ......... 68 5.3 Response Time and Impact .................................. 70 5.3.1 Modeling Disruption Impact over Time .................. 71 5.4 Time-Based Risk Management in Practice ...................... 72 5.5 Risk and Reward Considerations .............................. 74 5.6 Conclusion ................................................ 76 6 How do Global Manufacturing Companies Mitigate Supply Chain Risks ......................................................... 77 6.1 Introduction ............................................... 77 6.2 Literature Review .......................................... 78 6.3 Motivation ................................................ 79 6.4 Methodology .............................................. 80 6.5 Samsung Electronics ........................................ 82 6.6 Conclusions ............................................... 89 Part Π Mitigation Approaches and Applications 7 Strategic Approaches for Mitigating Supply Chain Risks ........... 95 7.1 Introduction ............................................... 95 7.2 Robust Supply Chain Strategies ............................... 97 7.3 Conclusion ................................................107 Contents x vii 8 Tactical Approaches for Mitigating Supply Chain Risks: Financial and Operational Hedging .......................................109 8.1 Introduction ...............................................109 8.2 Different Types of Financial Risks ............................110 8.2.1 Risks Associated with Input Material Costs ..............110 8.2.2 Risks Associated with Labor Costs ..................... Ill 8.2.3 Risks Associated with Foreign Currency Exchange ........112 8.2.4 Risks Associated with Supplier Defaults ................113 8.3 Financial Instruments for Managing Input Material Cost and Foreign Exchange Risks .....................................114 8.4 Financial Instruments for Reducing Supplier Default Risks ........120 8.5 Operational Planning for Managing Cost Risks and Supplier Default Risks ..............................................124 8.5.1 Capability for In-Season Replenishment .................126 8.5.2 Flexibility for Switching Sourcing Locations .............128 8.6 Integrated Financial and Operational Hedging ...................129 8.7 Conclusions ...............................................132 9 Application — Scenario Planning for Mitigating Supply Chain Restructuring Risk at a PVC Manufacturer .......................135 9. 1 Introduction ............................................... 1 35 9.2 One Company s Story: Restructuring A Post-Acquisition Supply Chain ....................................................136 9.3 The Planning Spectrum ......................................136 9.4 Planning Processes and Optimization ..........................137 9.5 Use of Optimization for Strategic Supply-Chain Planning .........139 9.6 The Need for a Combined Process ............................139 9.7 Scenarios and Scenario Planning ..............................140 9.8 Middle Ground ............................................143 9.9 Conclusion ................................................145 10 Application — Mitigating Outsourcing-Related Risks ...............147 10.1 Introduction ...............................................147 10.2 Risk 1: Underestimating the Strategic Value of Procurement .......149 10.3 Risk 2: Underestimating the Strategic Value of Outsourcing .......150 10.4 Risk 3: Poor Understanding of Internal Capability and Cost Structure 152 10.5 Risk 4: Outsourcing the Wrong Thing .........................153 10.6 Risk 5: Underestimating the Importance of Incentive Alignment ... 155 10.7 Risk 6: Outsourcing Operations without Considering the Supply Chain ....................................................156 10.8 Risk 7: Outsourcing without the Right Contracts ................157 10.9 Risk 8: Not Being Prepared for Supply Disruptions ..............158 lO.lOConclusion ................................................159 xviii Contents 11 Application: Mitigating New Product Development Risks—The Case of the Boeing 787 Dreamliner ...............................161 11.1 Introduction ...............................................161 11.2 The 787 Dreamliner s Unconventional Supply Chain .............165 11.3 The Dreamliner s Supply Chain Risks .........................169 11.4 What Boeing Did to Mitigate Risk ............................172 11.5 What Might Boeing Have Done Differently to Mitigate Risk ......175 11.6 Conclusion ................................................178 12 Application: Managing Product Recalls — the Case of Mattel, Inc. ... 181 12.1 Introduction ...............................................181 12.2 Underlying Causes of Mattel s Product Recalls ..................183 12.3 Mattel s Product Recall Management Process ...................184 12.3.1 Challenges Pertaining to Product Recalls ................188 12.3.2 Opportunities Associated with Product Recalls ...........190 12.4 Conclusion ................................................191 Part Ш Review of Quantitative Models for Managing Supply Chain Risk 13 Risk Models for Supply Chain Management ......................195 13.1 Introduction ...............................................195 13.2 Supply Management ........................................197 13.2.1 Supply Network Design ...............................197 13.2.2 Supplier Relationships ................................199 13.2.3 Supplier Selection Process ............................199 13.2.4 Supplier Order Allocation .............................202 13.2.5 Supply Contracts ....................................206 13.2.6 Robust Supply Management Strategies ..................211 13.3 Demand Management .......................................212 13.3.1 Shifting Demand Across Time .........................214 13.3.2 Shifting Demand Across Markets .......................217 13.3.3 Shifting Demand Across Products ......................218 13.3.4 Robust Demand Management Strategies .................220 13.4 Product Management .......................................221 13.4.1 Postponement .......................................223 13.4.2 Process Sequencing ..................................226 13.4.3 Robust Product Management Strategies ..................228 13.5 Information Management ....................................228 13.5.1 Information Management Strategies for Managing Fashion Products ............................................229 13.5.2 Information Management Strategies for Managing Functional Products ..................................230 13.5.3 Robust Information Management Strategies ..............236 13.6 Managerial Attitudes ........................................237 13.7 Conclusions ...............................................239 Contents xix 14 Modeling the Value of Flexibility .................................241 14.1 Introduction ...............................................241 14.2 Supply-Cost Risk and the Value of Flexibility via Multiple Suppliers242 14.3 Supply-Commitment Risk: the Value of Flexibility via Flexible Supply Contracts ...........................................244 14.3.1 Uniformly Distributed Market Shocks ...................245 14.3.2 General Market Shocks ...............................246 14.4 Process risk: the Value of Flexibility via Flexible Manufacturing ... 248 14.4.1 (Discrete) Uniformly Distributed Plant Capacity ..........249 14.4.2 Normally Distributed Plant Capacity ....................250 14.5 Demand Risk: the Value of Flexibility via Postponement ..........252 14.6 Demand Risk: the Value of Flexibility via Responsive Pricing .....253 14.7 Conclusions ...............................................257 15 Stochastic Programming for Supply Chain Planning Under Demand Uncertainty ...........................................259 15.1 Introduction ...............................................259 15.2 Motivation ................................................260 1 5.3 A Stochastic Program for Supply-Chain Planning ................263 15.3.1 A Stochastic Program for Asset Liability Management .....263 15.3.2 A Stochastic Program for Supply Chain Planning .........264 15.3.3 Comparison of SCP Model with the ALM Modei ......... 268 15.3.4 Demand-Scenario Generation: An Example ..............269 15.3.5 Risk Measures Consideration ..........................269 15.4 Modeling Choices ..........................................270 15.4.1 Representation of Uncertainty ..........................270 15.4.2 Decision variables ...................................271 15.4.3 Time Periods and the Decision Horizon ..................271 15.4.4 Objective function ...................................272 15.4.5 Constraints .........................................273 15.5 Solution-Technique Choices .................................273 15.5.1 Decomposition ......................................274 15.5.2 Aggregation ........................................275 15.5.3 Sampling Scenarios ..................................276 15.6 Conclusion ................................................276 Part IV Perspectives and Topics for Future Research 16 Researchers Perspectives on Supply-Chain Risk Research ..........281 16.1 Introduction ...............................................281 16.2 Growing Interest in Supply Chain Risk ........................283 16.3 Motivation for This Study ...................................285 16.4 Methodology ..............................................285 16.5 Step 1 Findings: Diversity in Scope and Research Tools ..........286 16.6 Step 2 Findings: A Closer Look at the Definition Gap ............292 xx Contents 16.7 Step 3 Findings: Three Gaps .................................293 16.8 Addressing the Gaps ........................................296 16.8.1 Closing the Definition Gap ............................296 16.8.2 Closing the Process Gap ..............................298 16.8.3 Closing the Methodology Gap .........................299 16.9 Conclusion ................................................301 17 Conclusion and Future Research .................................303 17.1 Introduction ...............................................303 17.2 Identifying and Assessing Supply Chain Risk ...................304 17.3 Mitigating and Responding to Supply Chain Risk ................305 17.4 The Nature of the Organization ...............................306 17.5 Managerial Impact .........................................307 17.6 Research Methods ..........................................308 17.7 Final Thoughts .............................................310 References .........................................................311
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series International Series in Operations Research & Management Science
series2 International Series in Operations Research & Management Science
spellingShingle Sodhi, ManMohan S.
Tang, Christopher S.
Managing supply chain risk
International Series in Operations Research & Management Science
Risiko (DE-588)4050129-2 gnd
Minimierung (DE-588)4251074-0 gnd
Risikomanagement (DE-588)4121590-4 gnd
Supply Chain Management (DE-588)4684051-5 gnd
subject_GND (DE-588)4050129-2
(DE-588)4251074-0
(DE-588)4121590-4
(DE-588)4684051-5
title Managing supply chain risk
title_auth Managing supply chain risk
title_exact_search Managing supply chain risk
title_full Managing supply chain risk ManMohan S. Sodhi ; Christopher S. Tang
title_fullStr Managing supply chain risk ManMohan S. Sodhi ; Christopher S. Tang
title_full_unstemmed Managing supply chain risk ManMohan S. Sodhi ; Christopher S. Tang
title_short Managing supply chain risk
title_sort managing supply chain risk
topic Risiko (DE-588)4050129-2 gnd
Minimierung (DE-588)4251074-0 gnd
Risikomanagement (DE-588)4121590-4 gnd
Supply Chain Management (DE-588)4684051-5 gnd
topic_facet Risiko
Minimierung
Risikomanagement
Supply Chain Management
url http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024804641&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
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