TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000

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1. Verfasser: Ho, Samuel K. (VerfasserIn)
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Veröffentlicht: London Kogan Page 1995
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adam_text CONTENT ILL FOREWORDS PREFACE ABBREVIATIONS VIII SELF-ASSESSMENT 1.1 SELF-ASSESSMENT 1.2 SELF-ASSESSMENT 1.3 XII INTRODUCTION TO TQM 1 THE JAPANESE QUALITY MIRACLE 1 WHAT IS TQM? 4 RELATIONSHIP BETWEEN TQM AND CORPORATE STRATEGY 6 SOME IMPORTANT TQM CONCEPTS 11 WHY IS THERE A NEED FOR TQM? 13 CHAPTER SUMMARY 17 QUALITY CONSCIOUSNESS CHECKLIST 17 TQM CONSCIOUSNESS CHECKLIST 18 THE F-TEST 19 HANDS-ON EXERCISE 19 THE TQM GURUS IDEAS 21 INTRODUCTION: WHO ARE THE TQM GURUS? 21 W. EDWARDS DEMING 22 JOSEPH M. JURAN 30 PHILIP CROSBY 32 KAORU ISHIKAWA 35 SHIGEO SHINGO 36 YOSHIO KONDO 38 WHY ARE TQM GURUS IDEAS USEFUL? 40 HOW TO IMPLEMENT TQM GURUS IDEAS 41 CHAPTER SUMMARY 42 HANDS-ON EXERCISE 42 THE TQMEX MODEL INTRODUCTION: THE NEED FOR A MODEL IN TQM WHAT IS TQMEX? IS TQMEX LOGICAL? PRE-REQUISITES FOR IMPLEMENTING TQMEX THE 4CS OF TQM CHAPTER SUMMARY SELF-ASSESSMENT EXERCISE 3.1 SELF-ASSESSMENT EXERCISE 3.2 SELF-ASSESSMENT EXERCISE 3.3 HANDS-ON EXERCISE RATE YOUR COMMITMENT PRIORITISE YOUR COMPETENCE RATE YOUR COMMUNICATION 43 43 44 49 50 52 60 60 61 61 62 JAPANESE 5-S PRACTICE INTRODUCTION: WHAT IS THE 5-S? THE 5-S IN DETAILS THE 5-S IN THE OFFICE WHY IS THE 5-S USEFUL? HOW TO IMPLEMENT THE 5-S CHAPTER SUMMARY HANDS-ON EXERCISE ANNEX 4.1 ANNEX 4.2 ANNEX 4.3 ANNEX 4.4 5-S AUDIT WORKSHEET DAILY 5-S ACTIVITY FOR THE WORKSHOP DAILY 5-S ACTIVITY FOR THE OFFICE 5-S IMPLEMENTATION PLAN 63 63 64 79 82 84 91 91 92 96 97 BUSINESS PROCESS RE-ENGINEERING INTRODUCTION: WHAT IS BPR? SERVICE INDUSTRY AND QUALITY BEST PRACTICE BENCHMARKING (BPB) TOTAL QUALITY MARKETING TOTAL QUALITY PURCHASING WHY IS BPR USEFUL? HOW TO IMPLEMENT BPR CHAPTER SUMMARY HANDS-ON EXERCISE 99 99 104 114 118 125 130 131 134 134 QUALITY CONTROL CIRCLE AND PROBLEM SOLVING INTRODUCTION: WHAT IS A QCC? THE JAPANESE QCC EXPERIENCE THE SEVEN QUALITY CONTROL TOOLS PROBLEM SOLVING THE S-S PROBLEM SOLVING METHOD THE S-S METHOD AND THE SEVEN QC TOOLS 135 135 136 138 155 156 165 WHY DO WE NEED QCCS? 167 HOW TO ESTABLISH QCCS 169 QCCS AND EMPLOYEE EMPOWERMENT 171 CHAPTER SUMMARY 174 HANDS-ON EXERCISE 174 ISO 9000 AND QUALITY AUDIT 175 INTRODUCTION: WHAT IS ISO 9000? 175 THE CONTENT OF ISO 9001 177 QUALITY AUDIT 181 WHY ARE ISO 9000 AND QUALITY AUDIT NEEDED? 186 HOW TO IMPLEMENT ISO 9000 188 BENEFITS OF IMPLEMENTING ISO 9000 196 CHAPTER SUMMARY 200 SELF-ASSESSMENT EXERCISE 7.1 : INTERPRETATION OF THE 201 ISO 9001 CLAUSES 4.1-4.20 SELF-ASSESSMENT EXERCISE 7.2 : ISO 9001 QUALITY AUDITING 202 SELF-ASSESSMENT EXERCISE 7.3: ISO 9001 MOCK AUDIT 204 HANDS-ON EXERCISE 209 ANNEX 7.1: LIST OF THE ISO 9000 FAMILY 210 ANNEX 7.2: THE 20 CLAUSES OF ISO 9001:1994 211 TOTAL PRODUCTIVE MAINTENANCE 213 INTRODUCTION: WHAT IS TPM? 213 THE CONTENT OF TPM 215 WHY IS TPM USEFUL? 220 HOW TO IMPLEMENT TPM 223 CHAPTER SUMMARY 224 HANDS-ON EXERCISE 224 TQM KITEMARKS 225 INTRODUCTION: WHAT ARE TQM KITEMARKS? 225 ISO 9004-4: 1993 226 JAPAN S DEMING PRIZE 226 USA S MALCOLM BALDRIGE NATIONAL QUALITY AWARD (MBNQA) 228 THE EUROPEAN QUALITY AWARD (EQA) 232 WHY ARE TQM KITEMARKS USEFUL? 239 HOW TO ACHIEVE TQM KITEMARKS 241 CHAPTER SUMMARY 242 HANDS-ON EXERCISE 242 ANNEX 9.1 : ISO 9004-4:1993 OUTLINE (CLAUSE 4-7 ONLY) 243 ANNEX 9.2 : THE EUROPEAN QUALITY AWARD CHECKLIST 245 10 TQMEX IN THE REAL WORLD 249 VALIDATION OF THE TQMEX MODEL 249 STAGE 1 RESULTS: THE UK COMPANIES SURVEY 251 STAGE 2 RESULTS: THE UK AND JAPANESE LEADING COMPANIES SURVEY 262 SIGNIFICANCE OF ISO 9000 IN TQMEX IMPLEMENTATION 270 HOW TO IMPLEMENT TQMEX 273 CHAPTER SUMMARY 275 HANDS-ON EXERCISE 275 REFERENCES 276 SUGGESTED ANSWERS 281 SOURCES OF INFORMATION AND ADVICE 284 INDEX 289 MINI-CASES 1.1: SOME EXAMPLES OF CORPORATE VISION AND MISSION STATEMENTS 8 1.2: STRATEGY FOR TOTAL QUALITY 9 1.3: QUALITY PROBLEMS IN THE SERVICE INDUSTRY 15 2.1: ZYTEC IMPLEMENTS DEMING S 14 POINTS 28 3.1: ON COMMITMENT 53 3.2: EFFECTIVE COMMUNICATION OF QUALITY 55 3.3: QUALITY IMPROVEMENT STORYBOARD AT KOMATSU COMPANY 5 7 4.1: MY EXPERIENCE IN THROWING THINGS AWAY 64 4.2: EVEN 5 MINUTES CAN MAKE A DIFFERENCE 89 4.3: IMPLEMENTING 5-S AT SIRIM 89 4:4: IMPLEMENTING 5-S AT THE WELLEX CORP. IN THE USA 90 5.1: SERVICE QUALITY AT SCANDINAVIAN AIR SYSTEM 107 5.2: THE SCHOOL OF QUALITY 112 5.3: RANK XEROX S BPB 117 5.4: BRITISH TELECOM GOES INTO TQMAR 119 5.5: TQMAR - PROMOTION: TV ADVERTISING 123 5.6: LUCAS INDUSTRIES ACHIEVING SUCCESS THROUGH TQMAR 124 5.7: TOTAL QUALITY IN PURCHASING 128 5.8: BOOTS THE CHEMISTS GOES FOR BPR 130 5.9: BPR AT CO-OP BANK * IMPROVING PERSONAL CUSTOMER SERVICE 133 6.1: 7-ELEVEN USING QUALITY CONTROL TOOLS AS COMPETITIVE ADVANTAGE 154 6.2: JOHNSON ELECTRONIC CO. LTD. OF HONG KONG 166 6.3: A MEDIUM-SIZED PLASTIC INJECTION MOULDING FACTORY 167 6.4: HYDRAPOWER DYNAMICS LTD. OF BIRMINGHAM 168 6.5: EMPLOYEE EMPOWERMENT AT LYONDELL PETROCHEMICAL 172 7.1: PROPOSALS TO PREVENT COLLAPSE OF HIGH-RISES 179 7.2: BENEFITS OF ISO 9000 IMPLEMENTATION 196 7.3: MBI S ISO 9002 EMPLOYEE ATTITUDE SURVEY 197 7.4: BOWATER CONTAINERS SOUTHERN GOES FOR ISO 9000 198 7.5: DTI IMPORT LICENSING BRANCH GOES FOR ISO 9000 199 7.6: PRAXIS SOFTWARE ENGINEERING COMPANY GOES FOR ISO 9000 199 8.1: 1986 PM EXCELLENCE AWARD WINNER: TOYOTA A UTO BODY CO. 218 8.2: 1984 PM EXCELLENCE A WARD WINNER: FUJIKOSHI 219 9.1: A 1991 MBNQA WINNER: ZYTEC CORPORATION 231 9.2: GIROBANK WINS THE BRITISH QUALITY AWARD IN 1991 235 9.3: SHORT BROTHERS PIC WINS THE BRITISH QUALITY AWARD IN 1992 23 7 9.4: ROVER GROUP WINS THE FIRST UK QUALITY AWARD 238 9.5: TNT EXPRESS (UK) LTD. WINS THE FIRST UK QUALITY AWARD 239 10.1: TQM PROMOTION BY PHP INSTITUTE INC., TOKYO 269
adam_txt CONTENT ILL FOREWORDS PREFACE ABBREVIATIONS VIII SELF-ASSESSMENT 1.1 SELF-ASSESSMENT 1.2 SELF-ASSESSMENT 1.3 XII INTRODUCTION TO TQM 1 THE JAPANESE QUALITY MIRACLE 1 WHAT IS TQM? 4 RELATIONSHIP BETWEEN TQM AND CORPORATE STRATEGY 6 SOME IMPORTANT TQM CONCEPTS 11 WHY IS THERE A NEED FOR TQM? 13 CHAPTER SUMMARY 17 QUALITY CONSCIOUSNESS CHECKLIST 17 TQM CONSCIOUSNESS CHECKLIST 18 THE F-TEST 19 HANDS-ON EXERCISE 19 THE TQM GURUS' IDEAS 21 INTRODUCTION: WHO ARE THE TQM GURUS? 21 W. EDWARDS DEMING 22 JOSEPH M. JURAN 30 PHILIP CROSBY 32 KAORU ISHIKAWA 35 SHIGEO SHINGO 36 YOSHIO KONDO 38 WHY ARE TQM GURUS' IDEAS USEFUL? 40 HOW TO IMPLEMENT TQM GURUS' IDEAS 41 CHAPTER SUMMARY 42 HANDS-ON EXERCISE 42 THE TQMEX MODEL INTRODUCTION: THE NEED FOR A MODEL IN TQM WHAT IS TQMEX? IS TQMEX LOGICAL? PRE-REQUISITES FOR IMPLEMENTING TQMEX THE 4CS OF TQM CHAPTER SUMMARY SELF-ASSESSMENT EXERCISE 3.1 SELF-ASSESSMENT EXERCISE 3.2 SELF-ASSESSMENT EXERCISE 3.3 HANDS-ON EXERCISE RATE YOUR COMMITMENT PRIORITISE YOUR COMPETENCE RATE YOUR COMMUNICATION 43 43 44 49 50 52 60 60 61 61 62 JAPANESE 5-S PRACTICE INTRODUCTION: WHAT IS THE 5-S? THE 5-S IN DETAILS THE 5-S IN THE OFFICE WHY IS THE 5-S USEFUL? HOW TO IMPLEMENT THE 5-S CHAPTER SUMMARY HANDS-ON EXERCISE ANNEX 4.1 ANNEX 4.2 ANNEX 4.3 ANNEX 4.4 5-S AUDIT WORKSHEET DAILY 5-S ACTIVITY FOR THE WORKSHOP DAILY 5-S ACTIVITY FOR THE OFFICE 5-S IMPLEMENTATION PLAN 63 63 64 79 82 84 91 91 92 96 97 BUSINESS PROCESS RE-ENGINEERING INTRODUCTION: WHAT IS BPR? SERVICE INDUSTRY AND QUALITY BEST PRACTICE BENCHMARKING (BPB) TOTAL QUALITY MARKETING TOTAL QUALITY PURCHASING WHY IS BPR USEFUL? HOW TO IMPLEMENT BPR CHAPTER SUMMARY HANDS-ON EXERCISE 99 99 104 114 118 125 130 131 134 134 QUALITY CONTROL CIRCLE AND PROBLEM SOLVING INTRODUCTION: WHAT IS A QCC? THE JAPANESE QCC EXPERIENCE THE SEVEN QUALITY CONTROL TOOLS PROBLEM SOLVING THE S-S PROBLEM SOLVING METHOD THE S-S METHOD AND THE SEVEN QC TOOLS 135 135 136 138 155 156 165 WHY DO WE NEED QCCS? 167 HOW TO ESTABLISH QCCS 169 QCCS AND EMPLOYEE EMPOWERMENT 171 CHAPTER SUMMARY 174 HANDS-ON EXERCISE 174 ISO 9000 AND QUALITY AUDIT 175 INTRODUCTION: WHAT IS ISO 9000? 175 THE CONTENT OF ISO 9001 177 QUALITY AUDIT 181 WHY ARE ISO 9000 AND QUALITY AUDIT NEEDED? 186 HOW TO IMPLEMENT ISO 9000 188 BENEFITS OF IMPLEMENTING ISO 9000 196 CHAPTER SUMMARY 200 SELF-ASSESSMENT EXERCISE 7.1 : INTERPRETATION OF THE 201 ISO 9001 CLAUSES 4.1-4.20 SELF-ASSESSMENT EXERCISE 7.2 : ISO 9001 QUALITY AUDITING 202 SELF-ASSESSMENT EXERCISE 7.3: ISO 9001 MOCK AUDIT 204 HANDS-ON EXERCISE 209 ANNEX 7.1: LIST OF THE ISO 9000 FAMILY 210 ANNEX 7.2: THE 20 CLAUSES OF ISO 9001:1994 211 TOTAL PRODUCTIVE MAINTENANCE 213 INTRODUCTION: WHAT IS TPM? 213 THE CONTENT OF TPM 215 WHY IS TPM USEFUL? 220 HOW TO IMPLEMENT TPM 223 CHAPTER SUMMARY 224 HANDS-ON EXERCISE 224 TQM KITEMARKS 225 INTRODUCTION: WHAT ARE TQM KITEMARKS? 225 ISO 9004-4: 1993 226 JAPAN'S DEMING PRIZE 226 USA'S MALCOLM BALDRIGE NATIONAL QUALITY AWARD (MBNQA) 228 THE EUROPEAN QUALITY AWARD (EQA) 232 WHY ARE TQM KITEMARKS USEFUL? 239 HOW TO ACHIEVE TQM KITEMARKS 241 CHAPTER SUMMARY 242 HANDS-ON EXERCISE 242 ANNEX 9.1 : ISO 9004-4:1993 OUTLINE (CLAUSE 4-7 ONLY) 243 ANNEX 9.2 : THE EUROPEAN QUALITY AWARD CHECKLIST 245 10 TQMEX IN THE REAL WORLD 249 VALIDATION OF THE TQMEX MODEL 249 STAGE 1 RESULTS: THE UK COMPANIES SURVEY 251 STAGE 2 RESULTS: THE UK AND JAPANESE LEADING COMPANIES SURVEY 262 SIGNIFICANCE OF ISO 9000 IN TQMEX IMPLEMENTATION 270 HOW TO IMPLEMENT TQMEX 273 CHAPTER SUMMARY 275 HANDS-ON EXERCISE 275 REFERENCES 276 SUGGESTED ANSWERS 281 SOURCES OF INFORMATION AND ADVICE 284 INDEX 289 MINI-CASES 1.1: SOME EXAMPLES OF CORPORATE VISION AND MISSION STATEMENTS 8 1.2: STRATEGY FOR TOTAL QUALITY 9 1.3: QUALITY PROBLEMS IN THE SERVICE INDUSTRY 15 2.1: ZYTEC IMPLEMENTS DEMING'S 14 POINTS 28 3.1: ON COMMITMENT 53 3.2: EFFECTIVE COMMUNICATION OF QUALITY 55 3.3: QUALITY IMPROVEMENT STORYBOARD AT KOMATSU COMPANY 5 7 4.1: MY EXPERIENCE IN THROWING THINGS AWAY 64 4.2: EVEN 5 MINUTES CAN MAKE A DIFFERENCE 89 4.3: IMPLEMENTING 5-S AT SIRIM 89 4:4: IMPLEMENTING 5-S AT THE WELLEX CORP. IN THE USA 90 5.1: SERVICE QUALITY AT SCANDINAVIAN AIR SYSTEM 107 5.2: THE SCHOOL OF QUALITY 112 5.3: RANK XEROX'S BPB 117 5.4: BRITISH TELECOM GOES INTO TQMAR 119 5.5: TQMAR - PROMOTION: TV ADVERTISING 123 5.6: LUCAS INDUSTRIES ACHIEVING SUCCESS THROUGH TQMAR 124 5.7: TOTAL QUALITY IN PURCHASING 128 5.8: BOOTS THE CHEMISTS GOES FOR BPR 130 5.9: BPR AT CO-OP BANK * IMPROVING PERSONAL CUSTOMER SERVICE 133 6.1: 7-ELEVEN USING QUALITY CONTROL TOOLS AS COMPETITIVE ADVANTAGE 154 6.2: JOHNSON ELECTRONIC CO. LTD. OF HONG KONG 166 6.3: A MEDIUM-SIZED PLASTIC INJECTION MOULDING FACTORY 167 6.4: HYDRAPOWER DYNAMICS LTD. OF BIRMINGHAM 168 6.5: EMPLOYEE EMPOWERMENT AT LYONDELL PETROCHEMICAL 172 7.1: PROPOSALS TO PREVENT COLLAPSE OF HIGH-RISES 179 7.2: BENEFITS OF ISO 9000 IMPLEMENTATION 196 7.3: MBI'S ISO 9002 EMPLOYEE ATTITUDE SURVEY 197 7.4: BOWATER CONTAINERS SOUTHERN GOES FOR ISO 9000 198 7.5: DTI IMPORT LICENSING BRANCH GOES FOR ISO 9000 199 7.6: PRAXIS SOFTWARE ENGINEERING COMPANY GOES FOR ISO 9000 199 8.1: 1986 PM EXCELLENCE AWARD WINNER: TOYOTA A UTO BODY CO. 218 8.2: 1984 PM EXCELLENCE A WARD WINNER: FUJIKOSHI 219 9.1: A 1991 MBNQA WINNER: ZYTEC CORPORATION 231 9.2: GIROBANK WINS THE BRITISH QUALITY AWARD IN 1991 235 9.3: SHORT BROTHERS PIC WINS THE BRITISH QUALITY AWARD IN 1992 23 7 9.4: ROVER GROUP WINS THE FIRST UK QUALITY AWARD 238 9.5: TNT EXPRESS (UK) LTD. WINS THE FIRST UK QUALITY AWARD 239 10.1: TQM PROMOTION BY PHP INSTITUTE INC., TOKYO 269
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TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
1. publ.
London Kogan Page 1995
XII, 292 S. Ill., graph. Darst.
txt rdacontent
n rdamedia
nc rdacarrier
Literaturverz. S. 276 - 280
Gestion d'entreprise ram
Qualité - Contrôle ram
ISO 9000 Series Standards
Industrial management
Quality assurance Management
Quality control Standards
Total quality management
Qualitätsmanagement (DE-588)4219057-5 gnd rswk-swf
Qualitätssicherung (DE-588)4126457-5 gnd rswk-swf
Qualitätssicherung (DE-588)4126457-5 s
DE-604
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spellingShingle Ho, Samuel K.
TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
Gestion d'entreprise ram
Qualité - Contrôle ram
ISO 9000 Series Standards
Industrial management
Quality assurance Management
Quality control Standards
Total quality management
Qualitätsmanagement (DE-588)4219057-5 gnd
Qualitätssicherung (DE-588)4126457-5 gnd
subject_GND (DE-588)4219057-5
(DE-588)4126457-5
title TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
title_auth TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
title_exact_search TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
title_exact_search_txtP TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
title_full TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
title_fullStr TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
title_full_unstemmed TQM an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
title_short TQM
title_sort tqm an integrated approach implementing total quality through japanese 5 s and iso 9000
title_sub an integrated approach ; implementing total quality through Japanese 5-S and ISO 9000
topic Gestion d'entreprise ram
Qualité - Contrôle ram
ISO 9000 Series Standards
Industrial management
Quality assurance Management
Quality control Standards
Total quality management
Qualitätsmanagement (DE-588)4219057-5 gnd
Qualitätssicherung (DE-588)4126457-5 gnd
topic_facet Gestion d'entreprise
Qualité - Contrôle
ISO 9000 Series Standards
Industrial management
Quality assurance Management
Quality control Standards
Total quality management
Qualitätsmanagement
Qualitätssicherung
url http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=015146956&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
work_keys_str_mv AT hosamuelk tqmanintegratedapproachimplementingtotalqualitythroughjapanese5sandiso9000