Instrumentation systems fundamentals and applications

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Veröffentlicht: Berlin u.a. Springer u.a. 1991
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Datensatz im Suchindex

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adam_text CONTENTS PREFACE V ABOUT THE ENGLISH-LANGUAGE EDITION VII LIST OF CONTRIBUTORS IX CHAPTER 1 INDUSTRY AND INSTRUMENTATION 1.1 THE WORD INSTRUMENTATION 1.2 THE DEVELOPMENT OF INSTRUMENTATION 1.3 TREND TOWARD TOTAL FA 1.4 CLASSIFICATION AND USE OF INSTRUMENTS REFERENCES CHAPTER 2 PROCESS CONTROL 2.1 FUNDAMENTALS OF FEEDBACK CONTROL 2.1.1 CONFIGURATION OF A CONTROL SYSTEM 2.1.2 CHARACTERISTICS OF A CONTROL SYSTEM 2.1.3 FEEDBACK CONTROL AND STABILITY 2.2 PROCESS CHARACTERISTICS 2.2.1 PROCESS DEGREES OF FREEDOM AND CONTROLLED AND MANIPULATED VARIABLES 2.2.2 PROCESS CHARACTERISTICS 2.2.3 PROCESS MODELS 2.3 CONTROL FORMATS FOR VARIOUS TYPES OF PROCESSES... 2.3.1 SINGLE LOOP CONTROL SYSTEMS 2.3.2 COMPOUND LOOP CONTROL SYSTEM 2.4 OPTIMAL ADJUSTMENT OF CONTROL SYSTEMS 2.5 SEQUENTIAL CONTROL 2.5.1 MEANING OF SEQUENTIAL CONTROL 2.5.2 TYPES OF SEQUENTIAL CONTROL 2.5.3 SEQUENTIAL CONTROL DESCRIPTION 2.5.4 DEVICES FOR SEQUENTIAL CONTROL PRACTICE QUESTIONS ANSWERS TO QUESTIONS REFERENCES CONTENTS HTTP://D-NB.INFO/940234653 CHAPTER 3 DETECTION AND CONVERSION OF INDUSTRIAL VARIABLES 3.1 MEASUREMENT OF INDUSTRIAL VARIABLES 62 3.1.1 METHODS OF MEASUREMENT 62 3.1.2 ACCURACY OF MEASUREMENT 66 3.2 MEASUREMENT OF TEMPERATURE 71 3.2.1 THERMOELECTRIC THERMOMETERS 72 3.2.2 RESISTANCE THERMOMETERS 84 3.2.3 PROTECTIVE TUBE 91 3.2_.4 THERMISTOR THERMOMETERS 92 3.3 MEASUREMENT OF FLOW 98 3.3.1 DIFFERENTIAL PRESSURE FLOWMETERS 99 3.3.2 FLOAT-TYPE AREA FLOWMETERS 105 3.3.3 VOLUMETRIC FLOWMETERS 110 3.3.4 TURBINE FLOWMETERS 113 3.3.5 MAGNETIC FLOWMETERS 117 3.3.6 VORTEX FLOWMETERS 125 3.3.7 ULTRASONIC FLOWMETERS 130 3.4 MEASUREMENT OF PRESSURE 135 3.4.1 PRESSURE TRANSMITTERS 136 3.4.2 TYPES OF PRESSURE DETECTORS 138 3.5 MEASUREMENT OF LIQUID LEVEL 141 3.5.1 FLOAT LIQUID-LEVEL METERS 141 3.5.2 PRESSURE DIFFERENTIAL LIQUID-LEVEL METERS 141 3.5.3 DISPLACER LIQUID-LEVEL DETECTORS 144 3.5.4 PURGE-TYPE LIQUID-LEVEL METERS 145 3.5.5 ULTRASONIC LIQUID-LEVEL METERS 146 3.5.6 CAPACITANCE LIQUID-LEVEL METERS 147 3.6 MEASUREMENT OF DISPLACEMENT AND ANGLE 148 3.6.1 RESISTANCE POTENTIOMETER METHODS 148 3.6.2 ELECTROMAGNETIC INDUCTION METHODS 148 3.6.3 MAGNETIC BALANCE METHOD 152 3.6.4 MAGNETIC STRAIN METHOD 153 3.7 MEASUREMENT OF ROTATION 153 3.7.1 MEASUREMENT USING TACHOMETER GENERATORS 153 3.7.2 PULSE OUTPUT SENSORS 155 3.7.3 DIGITAL COUNTING TACHOMETERS 156 3.8 MEASUREMENT OF COMPOSITION 158 3.8.1 GAS CHROMATOGRAPHY 158 3.8.2 INFRARED ANALYZERS 163 3.8.3 OXYGEN ANALYZERS 166 3.8.4 PH METERS AND ORP METERS 169 XII CONTENTS 3.8.5 MOISTURE/HUMIDITY METERS 172 3.8.6 TURBIDITY METERS 174 3.8.7 CONDUCTIVITY METERS 176 3.8.8 OTHER COMPOSITION MEASURING DEVICES 179 3.9 B/M SYSTEMS 188 3.9.1 BASIS WEIGHT SENSOR (B SENSOR) 189 3.9.2 MOISTURE SENSORS (M SENSORS) 191 3.9.3 CALIPERS (PAPER THICKNESS GAUGES) 192 3.9.4 MOISTURE SENSOR FOR THICK PAPER 193 3.9.5 COLOR SENSORS 194 3.9.6 ASH SENSORS 195 3.10 SIGNAL CONVERTERS 195 3.10.1 THE PURPOSE OF SIGNAL CONVERTERS 195 3.10.2 THERMOCOUPLE SIGNAL CONVERTERS 197 3.10.3 RESISTANCE SIGNAL CONVERTERS 199 3.10.4 TWO-WIRE SIGNAL TRANSMISSION 200 3.10.5 PULSE SIGNAL CONVERTERS 201 3.10.6 COMPUTER INPUT EQUIPMENT 202 PRACTICE QUESTIONS 205 ANSWERS TO QUESTIONS 205 REFERENCES 205 CHAPTER 4 RECORDERS AND CONTROLLERS 4.1 RECORDERS 209 4.1.1 TYPES OF RECORDERS 1 209 4.1.2 RECORDER FUNCTIONS 210 4.1.3 PEN RECORDERS 212 4.1.4 MULTIPOINT RECORDERS 218 4.2 CONTROLLERS 222 4.2.1 PNEUMATIC AND ELECTRONIC CONTROLLERS ; ,~222 4.2.2 ANALOG ELECTRONIC CONTROLLERS 223 4.2.3 DIGITAL CONTROLLERS 226 4.2.4 PROGRAMMABLE CONTROLLERS 231 4.2.5 BATCH CONTROLLERS AND BLENDING CONTROLLERS 235 4.3 COMPUTING STATIONS AND SET STATIONS 241 4.3.1 ALARM SET STATIONS 241 4.3.2 PROGRAMMABLE COMPUTING UNITS 242 4.3.3 MANUAL SET STATIONS AND MANUAL OPERATING STATIONS 243 REFERENCES 245 CHAPTER 5 SYSTEM CONTROL EQUIPMENT 5.1 OVERVIEW OF SYSTEM CONTROL EQUIPMENT 248 5.1.1 DEVELOPMENT 248 CONTENTS 5.1.2 CONFIGURATION OF A TOTAL FA SYSTEM 252 5.2 DISTRIBUTED CONTROL SYSTEM 256 5.2.1 CONCEPT OF THE DISTRIBUTED CONTROL SYSTEM 256 5.2.2 CONFIGURATION OF THE DISTRIBUTED CONTROL SYSTEM AND ITS FUNCTIONS 259 5.2.3 FEEDBACK CONTROL 267 5.2.4 SEQUENTIAL CONTROL 271 5.2.5 MAN-MACHINE INTERFACE 276 5.2.6 COMMUNICATION WITH OTHER SYSTEMS 284 5.2.7 ENGINEERING 285 5.3 PRODUCTION LINE CONTROL SYSTEM 291 5.3.1 SUMMARY OF PRODUCTION LINE CONTROL SYSTEMS 291 5.3.2 TYPES OF PRODUCTION LINE CONTROL SYSTEMS 292 5.3.3 FA COMPUTER SYSTEMS 295 - 5.3.4 FA COMPUTER SYSTEM HARDWARE 298 5.3.5 FA COMPUTER SOFTWARE 303 5.4 COMPUTER SYSTEM EQUIPMENT FOR PRODUCTION MANAGEMENT.... 306 5.4.1 COMPUTER COMPONENTS AND CONFIGURATION 306 5.4.2 SOFTWARE FOR PRODUCTION MANAGEMENT COMPUTER SYSTEMS..316 5.5 DATA COMMUNICATION AND EQUIPMENT 325 5.5.1 DATA COMMUNICATION AND STANDARDS 325 5.5.2 METHODS OF DATA COMMUNICATIONS 327 5.5.3 THE IEEE-488 INSTRUMENT BUS 329 5.5.4 THE RS-232 C INTERFACE AND MODEMS 331 5.5.5 LOCAL AREA NETWORKS 334 5.5.6 OPTICAL COMMUNICATIONS 335 5.6 BASIC COMPONENTS OF DIGITAL CONTROL 336 5.6.1 MICROPROCESSORS 336 5.6.2 MEMORY ELEMENTS AND STORAGE EQUIPMENT 343 5.6.3 DISPLAY ELEMENTS AND DEVICES 346 5.6.4 ANALOG/DIGITAL CONVERSION 351 5.6.5 OPTICAL COMMUNICATION ELEMENTS 353 REFERENCES 354 CHAPTER 6 FINAL CONTROL ELEMENTS 6.1 TYPES OF CONTROL VALVES 355 6.1.1 PNEUMATIC CONTROL VALVES 355 6.1.2 ELECTRICAL CONTROL VALVES 355 6.1.3 HYDRAULIC CONTROL VALVES 356 6.1.4 SELF-POWERED CONTROL VALVES 356 6.2 CHOICE OF CONTROL VALVES 356 6.2.1 VARIOUS CONDITIONS AFFECTING CHOICE 356 6.2.2 SIZING 360 XIV CONTENTS 6.2.3 FLOW CHARACTERISTICS 361 6.2.4 RANGEABILITY 363 6.2.5 MATERIALS 364 6.3 CONTROL VALVE BODIES 367 6.3.1 CHARACTERISTICS OF VARIOUS TYPES OF VALVES 367 6.3.2 RATING 373 6.3.3 CONNECTION TO PIPING 374 6.4 CONTROL VALVE ACTUATORS 374 6.4.1 CONDITIONS UNDER WHICH AN ACTUATOR SHOULD BE INSTALLED ..374 6.4.2 POWER SOURCES 374 6.4.3 TYPES OF ACTUATORS AND THEIR CHARACTERISTICS 376 6.5 POSITIONERS AND ACCESSORIES 384 6.5.1 POSITIONER FUNCTIONS 384 6.5.2 PNEUMATIC PRESSURE POSITIONERS 384 6.5.3 CURRENT-TO-PNEUMATIC POSITIONERS 384 6.5.4 CURRENT-TO-CURRENT POSITIONERS 386 6.5.5 ACCESSORIES 386 6.6 SELF-POWERED VALVES 388 6.6.1 PRESSURE-REGULATING VALVES 388 1 6.6.2 TEMPERATURE CONTROL VALVES 389 6.6.3 FLOW CONTROL VALVES 389 6.6.4 FLOAT VALVES 389 ! PRACTICE QUESTIONS 390 ANSWERS TO QUESTIONS 390 REFERENCES 390 I I CHAPTER 7 SYSTEM ENGINEERING I 7.1 SYSTEM ENGINEERING BASICS 392 | 7.1.1 PLANT CONSTRUCTION OVERVIEW 392 | 7.1.2 SYSTEM DESIGN CONSIDERATIONS 395 - | 7.2 INSTRUMENTATION SYSTEM DESIGN 399 | 7.2.1 JOB PLANNING 399 | 7.2.2 SYSTEM SPECIFICATIONS 403 | 7.2.3 DEVICE AND FUNCTION SPECIFICATIONS 407 I 7.2.4 INSTRUMENTATION WORK SPECIFICATIONS 430 F 7.2.5 RELATED WORK 434 | 7.2.6 INSTRUMENTATION DRIVE SYSTEM DESIGN 436 | 7.2.7 OTHER SYSTEM FUNCTIONS (SAFETY, FAILSAFE AND | REDUNDANCY MEASURES) 444 I 7.3 CONTROL ROOM AND MAN-MACHINE INTERFACE 453 ; 7.3.1 HUMAN ENGINEERING AND CONTROL PANEL DESIGN 453 J 7.3.2 CONTROL ROOM ENGINEERING 457 7.4 INSTRUMENTATION WORK AND STARTUP 460 CONTENTS XV 7.4.1 OVERVIEW 460 7.4.2 INSTRUMENTATION WORK PLANNING 460 7.4.3 INSTRUMENTATION WORK DESIGN 463 7.4.4 STARTUP EXECUTION 467 7.4.5 STARTUP OPERATIONS 469 7.5 QUALITY ASSURANCE 470 7.5.1 ENGINEERING QUALITY 470 7.5.2 DESIGN REVIEW (DR) 471 REFERENCES 482 CHAPTER 8 ADVANCED CONTROL 8.1 CONTROL THEORY CONSIDERATIONS CONTROL 483 8.2 FEEDFORWARD CONTROL 486 8.2.1 FEEDFORWARD CONTROL IN A HEAT EXCHANGER 486 8.2.2 COMBINING FEEDFORWARD CONTROL AND FEEDBACK CONTROL 488 8.2.3 DETERMINATION OF FEEDFORWARD ELEMENTS 489 8.2.4 FEEDFORWARD CONTROL APPLICATION EXAMPLES 490 8.3 CONTROL OF DEAD-TIME PROCESSES 492 8.3.1 DEAD-TIME PROCESSES 492 8.3.2 SMITH CONTROLLERS 494 8.3.3 SAMPLING PI CONTROLLER 500 8.4 NON-INTERACTING CONTROL 502 8.4.1 INTERACTION BETWEEN PROCESS VARIABLES 502 8.4.2 INFLUENCE EXERTED BY MUTUAL INTERACTION 504 8.4.3 EXPRESSING THE DEGREE OF INTERACTION 504 8.4.4 CONTROLLED VARIABLE AND MANIPULATED VARIABLE COMBINATION 508 8.4.5 NON-INTERACTING CONTROL 509 8.4.6 AN EXAMPLE OF NON-INTERACTING CONTROL 511 8.5 SELF-TUNING CONTROLLER 511 8.5.1 OVERVIEW 511 8.5.2 GAIN-SCHEDULING CONTROL 514 8.5.3 SELF-TUNING CONTROLLER (STC) 515 8.5.4 STC BASED ON THE EXPERT METHOD 517 8.5.5 STC APPLICATION CONSIDERATIONS 521 8.6 OPTIMAL CONTROL 521 8.6.1 THE MEANING OF STATE 521 8.6.2 INTEGRAL OPTIMAL REGULATOR 522 8.7 KALMAN FILTER 524 8.7.1 KALMAN FILTER FORMULA 524 8.7.2 APPLICATION TO THE PARAMETER ESTIMATION PROBLEM 525 8.8 OTHER FORMS OF ADVANCED CONTROL 527 REFERENCES 527 XVI CONTENTS CHAPTER 9 CONTROL OF PROCESS UNITS (APPLICATION I) 9.1 OVERVIEW 529 9.2 CONTROL OF FLUID TRANSPORT PROCESSES 530 9.2.1 PUMP CONTROL 530 9.2.2 COMPRESSOR CONTROL 533 9.3 CONTROL OF HEAT TRANSFER PROCESSES 540 9.3.1 CONTROL OF HEAT EXCHANGERS 540 9.3.2 HEATING FURNACE CONTROL 546 9.4 CONTROL OF DISTILLATION PROCESSES 550 9.4.1 BINARY-COMPONENT DISTILLATION COLUMN CONTROL 550 9.4.2 MULTI-COMPONENT DISTILLATION COLUMN CONTROL 566 9.5 CONTROL OF REACTION PROCESSES 573 9.5.1 CONTROL OF A STIRRED-TANK POLYMERIZATION REACTOR 573 9.5.2 CONTROL OF A GAS-PHASE SOLID-CATALYTIC REACTOR 580 9.6 OTHER PROCESS CONTROL 590 9.6.1 CONTROL OF REFRIGERATION EQUIPMENT 590 9.6.2 EVAPORATOR CONTROL 592 9.6.3 DRYING PROCESS CONTROL 595 PRACTICE QUESTIONS 600 ANSWERS TO QUESTIONS 601 REFERENCES 602 CHAPTER 10 INSTRUMENTATION TO MANUFACTURING INDUSTRIES (APPLICATION II) 10.1 INSTRUMENTATION APPLICATION IN THE PETROLEUM INDUSTRY 604 10.1.1 THE PETROLEUM INDUSTRY AND INSTRUMENTATION 604 10.1.2 TOPPING UNIT INSTRUMENTATION 606 10.1.3 OFF-SITE INSTRUMENTATION 614 10.2 INSTRUMENTATION APPLICATIONS IN THE IRON- AND STEEL-INDUSTRY 621 10.2.1 OVERVIEW OF INSTRUMENTATION IN THE IRON-AND STEELMAKING PROCESS 621 10.2.2 BLAST FURNACE INSTRUMENTATION 624 10.2.3 CONTINUOUS CASTING EQUIPMENT INSTRUMENTATION 635 10.2.4 INSTRUMENTATION FOR AN ELECTROLYTIC GALVANIZING LINE 642 10.3 INSTRUMENTATION APPLICATIONS IN THE POWER INDUSTRY 648 10.3.1 OVERVIEW 648 10.3.2 THERMAL POWER PLANTS 648 10.3.3 BOILER CONTROL 649 10.3.4 TURBINE CONTROL 663 10.3.5 POWER PLANT SYSTEM CONTROL 667 10.3.6 NUCLEAR POWER PLANT OVERVIEW 669 CONTENTS XV ^ 10.3.7 PRESSURIZED WATER REACTOR CONTROL SYSTEM OID 10.4 INSTRUMENTATION APPLICATIONS IN THE FOOD PROCESSING INDUSTRY 687 10.4.1 OVERVIEW 687 10.4.2 WHISKEY DISTILLERY INSTRUMENTATION 689 10.4.3 SUGAR REFINERY INSTRUMENTATION 693 10.5 INSTRUMENTATION APPLICATIONS IN THE PAPER MANUFACTURING INDUSTRY 706 10.5.1 OVERVIEW OF AN INTEGRATED PAPER MILL 706 10.5.2 PULP PLANT INSTRUMENTATION 709 10.5.3 INSTRUMENTATION APPLIED TO THE PAPERMAKING PROCESS 719 10.6 WATERWORKS INSTRUMENTATION APPLICATIONS 726 10.6.1 OVERVIEW OF WATERWORKS FACILITIES 726 10.6.2 WATER TREATMENT-RELATED DETECTORS 727 -10.6.3 FILTRATION EQUIPMENT INSTRUMENTATION 731 10.6.4 CHEMICAL INJECTION EQUIPMENT INSTRUMENTATION 732 10.6.5 INSTRUMENTATION FOR WATER-SUPPLY AND DISTRIBUTION FACILITIES 737 10.6.6 AN INTEGRATED CONTROL SYSTEM FOR LARGE-SCALE, #IDE~AREA WATERWORKS FACILITIES 738 10.6.7 WATER DISTRIBUTION INFORMATION MANAGEMENT SYSTEM 739 10.6.8 WASTEWATER SYSTEM OVERVIEW 745 10.6.9 OVERVIEW OF ACTIVATED-SLUDGE PROCESSES 745 10.6.10 WASTEWATER TREATMENT INSTRUMENTATION 747 10.6.11 SLUDGE TREATMENT INSTRUMENTATION 749 10.7 INSTRUMENTATION APPLICATION IN THE AUTOMOBILE INDUSTRY 751 10.7.1 OVERVIEW OF AUTOMOBILE INDUSTRY INSTRUMENTATION 751 10.7.2 PRODUCTION MANAGEMENT AT A PAINTING FACTORY 752 10.7.3 STORAGE CONTROL 755 10.8 PRODUCT CONTROL IN BATCH PROCESSING 759 10.8.1 BATCH PROCESS RECIPE MANAGEMENT 760 10.8.2 BATCH PROCESS CONTROL 763 10.8.3 RECIPE MANAGEMENT AND OPERATION METHODS 769 REFERENCES 773 APPENDIXES APP.L REFERENCE THERMOELECTROMOTIVE FORCE TABLES 778 APP.2 REFERENCE RESISTANCE VALUE OF PT 100 782 APP.3 TABLES OF LAPLACE TRANSFORM 784 INDEX 785 XVIII CONTENTS
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language English
Japanese
oai_aleph_id oai:aleph.bib-bvb.de:BVB01-003417809
oclc_num 26543000
open_access_boolean
owner DE-91
DE-BY-TUM
DE-634
DE-83
DE-188
owner_facet DE-91
DE-BY-TUM
DE-634
DE-83
DE-188
physical XVIII, 792 S. graph. Darst.
publishDate 1991
publishDateSearch 1991
publishDateSort 1991
publisher Springer u.a.
record_format marc
spellingShingle Instrumentation systems fundamentals and applications
Automatic control Instruments
Control theory
Engineering instruments
Steuerungstechnik (DE-588)4116615-2 gnd
Messtechnik (DE-588)4114575-6 gnd
Automatisierungssystem (DE-588)4112648-8 gnd
Regelungstechnik (DE-588)4076594-5 gnd
subject_GND (DE-588)4116615-2
(DE-588)4114575-6
(DE-588)4112648-8
(DE-588)4076594-5
title Instrumentation systems fundamentals and applications
title_alt Keisou Shisutemu no Kiso to Ouyou
title_auth Instrumentation systems fundamentals and applications
title_exact_search Instrumentation systems fundamentals and applications
title_full Instrumentation systems fundamentals and applications Tasuku Senbon ... (eds.)
title_fullStr Instrumentation systems fundamentals and applications Tasuku Senbon ... (eds.)
title_full_unstemmed Instrumentation systems fundamentals and applications Tasuku Senbon ... (eds.)
title_short Instrumentation systems
title_sort instrumentation systems fundamentals and applications
title_sub fundamentals and applications
topic Automatic control Instruments
Control theory
Engineering instruments
Steuerungstechnik (DE-588)4116615-2 gnd
Messtechnik (DE-588)4114575-6 gnd
Automatisierungssystem (DE-588)4112648-8 gnd
Regelungstechnik (DE-588)4076594-5 gnd
topic_facet Automatic control Instruments
Control theory
Engineering instruments
Steuerungstechnik
Messtechnik
Automatisierungssystem
Regelungstechnik
url http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=003417809&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
work_keys_str_mv UT keisoushisutemunokisotoouyou
AT senbontasuku instrumentationsystemsfundamentalsandapplications