Effect of interfacial delamination on coating crack in thick diamond-like carbon coatings under indentation

Coating crack and interfacial delamination are recognized as two critical factors inducing spallation of thick diamond-like carbon (DLC) coatings. The effect of the two factors is found to dramatically accelerate the failure of thick DLC coatings. However, there are few reports on the effect of inte...

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Veröffentlicht in:Acta mechanica Sinica 2020-04, Vol.36 (2), p.524-535
Hauptverfasser: Wang, Zhongbao, Zhong, Xiangli, Jiang, Limei, Qi, Fugang, Ouyang, Xiaoping, Wang, Jinbin, Liao, Bin, Luo, Jun
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container_end_page 535
container_issue 2
container_start_page 524
container_title Acta mechanica Sinica
container_volume 36
creator Wang, Zhongbao
Zhong, Xiangli
Jiang, Limei
Qi, Fugang
Ouyang, Xiaoping
Wang, Jinbin
Liao, Bin
Luo, Jun
description Coating crack and interfacial delamination are recognized as two critical factors inducing spallation of thick diamond-like carbon (DLC) coatings. The effect of the two factors is found to dramatically accelerate the failure of thick DLC coatings. However, there are few reports on the effect of interfacial delamination on coating crack. In this work, in order to investigate the evolution of the coating crack and interfacial delamination, as well as the effect of interfacial delamination on coating crack, a finite element model that combines the bilinear cohesive zone model and the extended finite element method (XFEM) is established. It is found that the occurrence of interfacial delamination triggers a second expansion of coating crack. Factors influencing the degree of interfacial delamination on coating crack can be modulated by coating thickness and coating elastic modulus. As the coating thickness increases, the length of interfacial delamination increases, and thus the propagation of coating crack is accelerated. In contrast, the increase of coating elastic modulus could reduce the length of interfacial delamination, which consequently weakens its influence on the propagation of coating crack.
doi_str_mv 10.1007/s10409-020-00930-x
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As the coating thickness increases, the length of interfacial delamination increases, and thus the propagation of coating crack is accelerated. 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Sin</stitle><date>2020-04-01</date><risdate>2020</risdate><volume>36</volume><issue>2</issue><spage>524</spage><epage>535</epage><pages>524-535</pages><issn>0567-7718</issn><eissn>1614-3116</eissn><abstract>Coating crack and interfacial delamination are recognized as two critical factors inducing spallation of thick diamond-like carbon (DLC) coatings. The effect of the two factors is found to dramatically accelerate the failure of thick DLC coatings. However, there are few reports on the effect of interfacial delamination on coating crack. In this work, in order to investigate the evolution of the coating crack and interfacial delamination, as well as the effect of interfacial delamination on coating crack, a finite element model that combines the bilinear cohesive zone model and the extended finite element method (XFEM) is established. It is found that the occurrence of interfacial delamination triggers a second expansion of coating crack. 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subjects Classical and Continuum Physics
Coating effects
Computational Intelligence
Crack propagation
Delamination
Diamond-like carbon films
Engineering
Engineering Fluid Dynamics
Finite element method
Indentation
Mathematical models
Modulus of elasticity
Research Paper
Spallation
Theoretical and Applied Mechanics
Thickness
title Effect of interfacial delamination on coating crack in thick diamond-like carbon coatings under indentation
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