Design and Analysis of the Gemini Chain System in Dual Clutch Transmission of Automobile

Chain drive system is widely used in the conditions of high-speed, overload, variable speed and load, Many studies are focused on the meshing theory and wear characteristics of chain drive system, but system design, analysis, and noise characteristics of the chain drive system are weak. System desig...

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Veröffentlicht in:Chinese journal of mechanical engineering 2015, Vol.28 (1), p.38-45
Hauptverfasser: Cheng, Yabing, Guo, Haitao, Fu, Zhenming, Wan, Nen, Li, Lei, Wang, Yang
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creator Cheng, Yabing
Guo, Haitao
Fu, Zhenming
Wan, Nen
Li, Lei
Wang, Yang
description Chain drive system is widely used in the conditions of high-speed, overload, variable speed and load, Many studies are focused on the meshing theory and wear characteristics of chain drive system, but system design, analysis, and noise characteristics of the chain drive system are weak. System design and noise characteristic are studied for a new type Gemini chain of dual-clutch automatic transmission. Based on the meshing theory of silent chain, the design parameters of the Gemini chain system are calculated and the mathematical models and dynamic analysis models of the Gemini chain system are established. Dynamic characteristics of the Gemini chain system is simulated and the contact force of plate and pin, plate and sprockets, the chain tension forces, the transmission error and the stress of plates and pins are analyzed. According to the simulation results of the Gemini chain system, the noise experiment about system is carried out. The noise values are tested at different speed and load and spectral characteristics are analyzed. The results of simulation and experimental show that the contact forces of plate and pin, plate and sprockets are smaller than the allowable stress values, the chain tension force is less than ultimate tension and transmission error is limited in 1.2%. The noise values can meet the requirements of industrial design, and it is proved that the design and analysis method of the Gemini chain system is scientific and feasible. The design and test system is built from analysis to test of Gemini chain system. This research presented will provide a corresponding theoretical guidance for the design and dynamic characteristics and noise characteristics of chain drive system.
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System design and noise characteristic are studied for a new type Gemini chain of dual-clutch automatic transmission. Based on the meshing theory of silent chain, the design parameters of the Gemini chain system are calculated and the mathematical models and dynamic analysis models of the Gemini chain system are established. Dynamic characteristics of the Gemini chain system is simulated and the contact force of plate and pin, plate and sprockets, the chain tension forces, the transmission error and the stress of plates and pins are analyzed. According to the simulation results of the Gemini chain system, the noise experiment about system is carried out. The noise values are tested at different speed and load and spectral characteristics are analyzed. The results of simulation and experimental show that the contact forces of plate and pin, plate and sprockets are smaller than the allowable stress values, the chain tension force is less than ultimate tension and transmission error is limited in 1.2%. The noise values can meet the requirements of industrial design, and it is proved that the design and analysis method of the Gemini chain system is scientific and feasible. The design and test system is built from analysis to test of Gemini chain system. 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All Rights Reserved.</rights><rights>Copyright © Wanfang Data Co. Ltd. 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J. Mech. Eng</addtitle><addtitle>Chinese Journal of Mechanical Engineering</addtitle><description>Chain drive system is widely used in the conditions of high-speed, overload, variable speed and load, Many studies are focused on the meshing theory and wear characteristics of chain drive system, but system design, analysis, and noise characteristics of the chain drive system are weak. System design and noise characteristic are studied for a new type Gemini chain of dual-clutch automatic transmission. Based on the meshing theory of silent chain, the design parameters of the Gemini chain system are calculated and the mathematical models and dynamic analysis models of the Gemini chain system are established. Dynamic characteristics of the Gemini chain system is simulated and the contact force of plate and pin, plate and sprockets, the chain tension forces, the transmission error and the stress of plates and pins are analyzed. According to the simulation results of the Gemini chain system, the noise experiment about system is carried out. The noise values are tested at different speed and load and spectral characteristics are analyzed. The results of simulation and experimental show that the contact forces of plate and pin, plate and sprockets are smaller than the allowable stress values, the chain tension force is less than ultimate tension and transmission error is limited in 1.2%. The noise values can meet the requirements of industrial design, and it is proved that the design and analysis method of the Gemini chain system is scientific and feasible. The design and test system is built from analysis to test of Gemini chain system. This research presented will provide a corresponding theoretical guidance for the design and dynamic characteristics and noise characteristics of chain drive system.</description><subject>Automatic transmissions</subject><subject>Chain drives</subject><subject>Chain dynamics</subject><subject>Chains</subject><subject>Clutches</subject><subject>Computer simulation</subject><subject>Contact force</subject><subject>Design analysis</subject><subject>Design engineering</subject><subject>Design parameters</subject><subject>Dynamic characteristics</subject><subject>Dynamical systems</subject><subject>Dynamics</subject><subject>Electrical Machines and Networks</subject><subject>Electronics and Microelectronics</subject><subject>Engineering</subject><subject>Engineering Thermodynamics</subject><subject>Feasibility studies</subject><subject>Heat and Mass Transfer</subject><subject>Industrial design</subject><subject>Instrumentation</subject><subject>Machines</subject><subject>Manufacturing</subject><subject>Mathematical models</subject><subject>Mechanical Engineering</subject><subject>Meshing</subject><subject>Noise</subject><subject>Power Electronics</subject><subject>Processes</subject><subject>Product design</subject><subject>Sprockets</subject><subject>Systems design</subject><subject>Theoretical and Applied Mechanics</subject><subject>Transmission error</subject><subject>双子座</subject><subject>变速器</subject><subject>噪声特性</subject><subject>离合</subject><subject>设计参数</subject><subject>链条张力</subject><subject>链系统</subject><subject>驱动系统</subject><issn>1000-9345</issn><issn>2192-8258</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2015</creationdate><recordtype>article</recordtype><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kUtr3DAUhUVpoNMkf6Ar0W7ShaeS9bC0HJw0D1K6SArdCY3m2qPBlhLLJpl_H5kJKWTRla7gO-c-DkJfKFkyTeiP-ubXxbIklC-JJnpJefUBLUqqy0KVQn1EC0oIKTTj4hP6nNIu_ySlaoH-nkPybcA2bPAq2G6ffMKxweMW8CX0Pnhcb60P-G6fRuhxrs4n2-G6m0a3xfeDDan3KfkYZtlqGmMf176DE3TU2C7B6et7jP78vLivr4rb35fX9eq2cJyysWDEbhRfK3C0suB0WUmqLeiGV1w5xazmlROgSAOWW7uRm0ZycNVaESVACHaMvh98n2xobGjNLk5DXiSZ3XPrntcG8lkEyfvLzJ4d2IchPk6QRpNHd9B1NkCckqFSaqUIYSyj396hb75lKTRTVDGVqfJAuSGmNEBjHgbf22FvKDFzMGYOxszBmDkYk4PJInYQpQyHFoZ_1v9VfX1ttY2hfczCt15SMkGY0oy9AKMYmwo</recordid><startdate>2015</startdate><enddate>2015</enddate><creator>Cheng, Yabing</creator><creator>Guo, Haitao</creator><creator>Fu, Zhenming</creator><creator>Wan, Nen</creator><creator>Li, Lei</creator><creator>Wang, Yang</creator><general>Chinese Mechanical Engineering Society</general><general>Springer Nature B.V</general><general>College of Mechanical Science and Engineering, Jilin University, Changchun 130022, China%Qingdao CH0H0 Industry Limited Company, Qingdao 266705, China</general><scope>2RA</scope><scope>92L</scope><scope>CQIGP</scope><scope>W92</scope><scope>~WA</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>7TB</scope><scope>8FD</scope><scope>FR3</scope><scope>2B.</scope><scope>4A8</scope><scope>92I</scope><scope>93N</scope><scope>PSX</scope><scope>TCJ</scope></search><sort><creationdate>2015</creationdate><title>Design and Analysis of the Gemini Chain System in Dual Clutch Transmission of Automobile</title><author>Cheng, Yabing ; 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J. Mech. Eng</stitle><addtitle>Chinese Journal of Mechanical Engineering</addtitle><date>2015</date><risdate>2015</risdate><volume>28</volume><issue>1</issue><spage>38</spage><epage>45</epage><pages>38-45</pages><issn>1000-9345</issn><eissn>2192-8258</eissn><abstract>Chain drive system is widely used in the conditions of high-speed, overload, variable speed and load, Many studies are focused on the meshing theory and wear characteristics of chain drive system, but system design, analysis, and noise characteristics of the chain drive system are weak. System design and noise characteristic are studied for a new type Gemini chain of dual-clutch automatic transmission. Based on the meshing theory of silent chain, the design parameters of the Gemini chain system are calculated and the mathematical models and dynamic analysis models of the Gemini chain system are established. Dynamic characteristics of the Gemini chain system is simulated and the contact force of plate and pin, plate and sprockets, the chain tension forces, the transmission error and the stress of plates and pins are analyzed. According to the simulation results of the Gemini chain system, the noise experiment about system is carried out. The noise values are tested at different speed and load and spectral characteristics are analyzed. The results of simulation and experimental show that the contact forces of plate and pin, plate and sprockets are smaller than the allowable stress values, the chain tension force is less than ultimate tension and transmission error is limited in 1.2%. The noise values can meet the requirements of industrial design, and it is proved that the design and analysis method of the Gemini chain system is scientific and feasible. The design and test system is built from analysis to test of Gemini chain system. This research presented will provide a corresponding theoretical guidance for the design and dynamic characteristics and noise characteristics of chain drive system.</abstract><cop>Beijing</cop><pub>Chinese Mechanical Engineering Society</pub><doi>10.3901/CJME.2014.0909.147</doi><tpages>8</tpages><edition>English ed.</edition><oa>free_for_read</oa></addata></record>
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identifier ISSN: 1000-9345
ispartof Chinese journal of mechanical engineering, 2015, Vol.28 (1), p.38-45
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2192-8258
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subjects Automatic transmissions
Chain drives
Chain dynamics
Chains
Clutches
Computer simulation
Contact force
Design analysis
Design engineering
Design parameters
Dynamic characteristics
Dynamical systems
Dynamics
Electrical Machines and Networks
Electronics and Microelectronics
Engineering
Engineering Thermodynamics
Feasibility studies
Heat and Mass Transfer
Industrial design
Instrumentation
Machines
Manufacturing
Mathematical models
Mechanical Engineering
Meshing
Noise
Power Electronics
Processes
Product design
Sprockets
Systems design
Theoretical and Applied Mechanics
Transmission error
双子座
变速器
噪声特性
离合
设计参数
链条张力
链系统
驱动系统
title Design and Analysis of the Gemini Chain System in Dual Clutch Transmission of Automobile
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