Excavator Energy-saving Efficiency Based on Diesel Engine Cylinder Deactivation Technology

The hydraulic excavator energy-saving research mainly embodies the following three measures: to improve the performance of diesel engine and hydraulic component, to improve the hydraulic system, and to improve the power matching of diesel-hydraulic system-actuator. Although the above measures have c...

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Veröffentlicht in:Chinese journal of mechanical engineering 2012-09, Vol.25 (5), p.897-904
Hauptverfasser: Yang, Jing, Quan, Long, Yang, Yang
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description The hydraulic excavator energy-saving research mainly embodies the following three measures: to improve the performance of diesel engine and hydraulic component, to improve the hydraulic system, and to improve the power matching of diesel-hydraulic system-actuator. Although the above measures have certain energy-saving effect, but because the hydraulic excavator load changes frequently and fluctuates dramatically, so the diesel engine often works in high-speed and light load condition, and the fuel consumption is higher. Therefore, in order to improve the economy of diesel engine in light load, and reduce the fuel consumption of hydraulic excavator, energy management concept is proposed based on diesel engine cylinder deactivation technology. By comparing the universal characteristic under diesel normal and deactivated cylinder condition, the mechanism that fuel consumption can be reduced significantly by adopting cylinder deactivation technology under part of loads condition can be clarified. The simulation models for hydraulic system and diesel engine are established by using AMESim software, and fuel combustion consumption by using cylinder-deactivation-technology is studied through digital simulation approach. In this way, the zone of cylinder deactivation is specified. The testing system for the excavator with this technology is set up based on simulated results, and the results show that the diesel engine can still work at high efficiency with part of loads after adopting this technology; fuel consumption is dropped down to 11% and 13% under economic and heavy-load mode respectively under the condition of driving requirements. The research provides references to the energy-saving study of the hydraulic excavators.
doi_str_mv 10.3901/CJME.2012.05.897
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Although the above measures have certain energy-saving effect, but because the hydraulic excavator load changes frequently and fluctuates dramatically, so the diesel engine often works in high-speed and light load condition, and the fuel consumption is higher. Therefore, in order to improve the economy of diesel engine in light load, and reduce the fuel consumption of hydraulic excavator, energy management concept is proposed based on diesel engine cylinder deactivation technology. By comparing the universal characteristic under diesel normal and deactivated cylinder condition, the mechanism that fuel consumption can be reduced significantly by adopting cylinder deactivation technology under part of loads condition can be clarified. The simulation models for hydraulic system and diesel engine are established by using AMESim software, and fuel combustion consumption by using cylinder-deactivation-technology is studied through digital simulation approach. In this way, the zone of cylinder deactivation is specified. The testing system for the excavator with this technology is set up based on simulated results, and the results show that the diesel engine can still work at high efficiency with part of loads after adopting this technology; fuel consumption is dropped down to 11% and 13% under economic and heavy-load mode respectively under the condition of driving requirements. The research provides references to the energy-saving study of the hydraulic excavators.</description><edition>English ed.</edition><identifier>ISSN: 1000-9345</identifier><identifier>EISSN: 2192-8258</identifier><identifier>DOI: 10.3901/CJME.2012.05.897</identifier><language>eng</language><publisher>Beijing: Chinese Mechanical Engineering Society</publisher><subject>Actuators ; Automobile industry ; Computer simulation ; Consumption ; Deactivation ; Diesel engines ; Digital simulation ; Earthmoving equipment ; Economics ; Electrical Machines and Networks ; Electronics and Microelectronics ; Energy conservation ; Energy management ; Engine cylinders ; Engineering ; Engineering Thermodynamics ; Excavators ; Fuel combustion ; Fuel consumption ; Heat and Mass Transfer ; Hydraulic equipment ; Hydraulics ; Instrumentation ; Load ; Machines ; Manufacturing ; Mechanical Engineering ; Performance enhancement ; Power Electronics ; Processes ; Technology utilization ; Theoretical and Applied Mechanics ; 失活 ; 技术 ; 柴油发动机 ; 柴油机 ; 汽缸 ; 液压挖掘机 ; 燃料消耗量 ; 节能效率</subject><ispartof>Chinese journal of mechanical engineering, 2012-09, Vol.25 (5), p.897-904</ispartof><rights>Chinese Mechanical Engineering Society and Springer-Verlag Berlin Heidelberg 2012</rights><rights>Chinese Journal of Mechanical Engineering is a copyright of Springer, (2012). All Rights Reserved.</rights><rights>Copyright © Wanfang Data Co. Ltd. All Rights Reserved.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c373t-a6a749cd2ba938aa2cea9df631efc7ea7a6b0ae484283a8acb417f6041d6aa573</citedby><cites>FETCH-LOGICAL-c373t-a6a749cd2ba938aa2cea9df631efc7ea7a6b0ae484283a8acb417f6041d6aa573</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Uhttp://image.cqvip.com/vip1000/qk/85891X/85891X.jpg</thumbnail><link.rule.ids>314,780,784,27922,27923</link.rule.ids></links><search><creatorcontrib>Yang, Jing</creatorcontrib><creatorcontrib>Quan, Long</creatorcontrib><creatorcontrib>Yang, Yang</creatorcontrib><title>Excavator Energy-saving Efficiency Based on Diesel Engine Cylinder Deactivation Technology</title><title>Chinese journal of mechanical engineering</title><addtitle>Chin. J. Mech. Eng</addtitle><addtitle>Chinese Journal of Mechanical Engineering</addtitle><description>The hydraulic excavator energy-saving research mainly embodies the following three measures: to improve the performance of diesel engine and hydraulic component, to improve the hydraulic system, and to improve the power matching of diesel-hydraulic system-actuator. Although the above measures have certain energy-saving effect, but because the hydraulic excavator load changes frequently and fluctuates dramatically, so the diesel engine often works in high-speed and light load condition, and the fuel consumption is higher. Therefore, in order to improve the economy of diesel engine in light load, and reduce the fuel consumption of hydraulic excavator, energy management concept is proposed based on diesel engine cylinder deactivation technology. By comparing the universal characteristic under diesel normal and deactivated cylinder condition, the mechanism that fuel consumption can be reduced significantly by adopting cylinder deactivation technology under part of loads condition can be clarified. The simulation models for hydraulic system and diesel engine are established by using AMESim software, and fuel combustion consumption by using cylinder-deactivation-technology is studied through digital simulation approach. In this way, the zone of cylinder deactivation is specified. The testing system for the excavator with this technology is set up based on simulated results, and the results show that the diesel engine can still work at high efficiency with part of loads after adopting this technology; fuel consumption is dropped down to 11% and 13% under economic and heavy-load mode respectively under the condition of driving requirements. 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J. Mech. Eng</stitle><addtitle>Chinese Journal of Mechanical Engineering</addtitle><date>2012-09-01</date><risdate>2012</risdate><volume>25</volume><issue>5</issue><spage>897</spage><epage>904</epage><pages>897-904</pages><issn>1000-9345</issn><eissn>2192-8258</eissn><abstract>The hydraulic excavator energy-saving research mainly embodies the following three measures: to improve the performance of diesel engine and hydraulic component, to improve the hydraulic system, and to improve the power matching of diesel-hydraulic system-actuator. Although the above measures have certain energy-saving effect, but because the hydraulic excavator load changes frequently and fluctuates dramatically, so the diesel engine often works in high-speed and light load condition, and the fuel consumption is higher. Therefore, in order to improve the economy of diesel engine in light load, and reduce the fuel consumption of hydraulic excavator, energy management concept is proposed based on diesel engine cylinder deactivation technology. By comparing the universal characteristic under diesel normal and deactivated cylinder condition, the mechanism that fuel consumption can be reduced significantly by adopting cylinder deactivation technology under part of loads condition can be clarified. The simulation models for hydraulic system and diesel engine are established by using AMESim software, and fuel combustion consumption by using cylinder-deactivation-technology is studied through digital simulation approach. In this way, the zone of cylinder deactivation is specified. The testing system for the excavator with this technology is set up based on simulated results, and the results show that the diesel engine can still work at high efficiency with part of loads after adopting this technology; fuel consumption is dropped down to 11% and 13% under economic and heavy-load mode respectively under the condition of driving requirements. The research provides references to the energy-saving study of the hydraulic excavators.</abstract><cop>Beijing</cop><pub>Chinese Mechanical Engineering Society</pub><doi>10.3901/CJME.2012.05.897</doi><tpages>8</tpages><edition>English ed.</edition><oa>free_for_read</oa></addata></record>
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identifier ISSN: 1000-9345
ispartof Chinese journal of mechanical engineering, 2012-09, Vol.25 (5), p.897-904
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2192-8258
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source EZB-FREE-00999 freely available EZB journals; Alma/SFX Local Collection
subjects Actuators
Automobile industry
Computer simulation
Consumption
Deactivation
Diesel engines
Digital simulation
Earthmoving equipment
Economics
Electrical Machines and Networks
Electronics and Microelectronics
Energy conservation
Energy management
Engine cylinders
Engineering
Engineering Thermodynamics
Excavators
Fuel combustion
Fuel consumption
Heat and Mass Transfer
Hydraulic equipment
Hydraulics
Instrumentation
Load
Machines
Manufacturing
Mechanical Engineering
Performance enhancement
Power Electronics
Processes
Technology utilization
Theoretical and Applied Mechanics
失活
技术
柴油发动机
柴油机
汽缸
液压挖掘机
燃料消耗量
节能效率
title Excavator Energy-saving Efficiency Based on Diesel Engine Cylinder Deactivation Technology
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