Preparation of manganese sulfate from low-grade manganese carbonate ores by sulfuric acid leaching

In this study, a method for preparing pure manganese sulfate from low-grade ores with a granule mean size of 0.47 mm by direct acid leaching was developed. The effects of the types of leaching agents, sulfitric acid concentration, reaction temperature, and agitation rate on the leaching efficiency o...

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Veröffentlicht in:International journal of minerals, metallurgy and materials metallurgy and materials, 2016-05, Vol.23 (5), p.491-500
Hauptverfasser: Lin, Qing-quan, Gu, Guo-hua, Wang, Hui, Zhu, Ren-feng, Liu, You-cai, Fu, Jian-gang
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container_start_page 491
container_title International journal of minerals, metallurgy and materials
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creator Lin, Qing-quan
Gu, Guo-hua
Wang, Hui
Zhu, Ren-feng
Liu, You-cai
Fu, Jian-gang
description In this study, a method for preparing pure manganese sulfate from low-grade ores with a granule mean size of 0.47 mm by direct acid leaching was developed. The effects of the types of leaching agents, sulfitric acid concentration, reaction temperature, and agitation rate on the leaching efficiency of manganese were investigated. We observed that sulfuric acid used as a leaching agent provides a similar leach- ing efficiency of manganese and superior selectivity against calcium compared to hydrochloric acid. The optimal leaching conditions in sul- furic acid media were determined; under the optimal conditions, the leaching efficiencies of Mn and Ca were 92.42% and 9.61%, respec- tively. Moreover, the kinetics of manganese leaching indicated that the leaching follows the diffusion-controlled model with an apparent ac- tivation energy of 12.28 kJ·mol-l. The purification conditions of the leaching solution were also discussed. The results show that manganese dioxide is a suitable oxidant of ferrous ions and sodium dimethyldithiocarbamate is an effective precipitant of heavy metals. Finally, through chemical analysis and X-ray diffraction analysis, the obtained product was determined to contain 98% of MnSOa4·H20.
doi_str_mv 10.1007/s12613-016-1260-x
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The effects of the types of leaching agents, sulfitric acid concentration, reaction temperature, and agitation rate on the leaching efficiency of manganese were investigated. We observed that sulfuric acid used as a leaching agent provides a similar leach- ing efficiency of manganese and superior selectivity against calcium compared to hydrochloric acid. The optimal leaching conditions in sul- furic acid media were determined; under the optimal conditions, the leaching efficiencies of Mn and Ca were 92.42% and 9.61%, respec- tively. Moreover, the kinetics of manganese leaching indicated that the leaching follows the diffusion-controlled model with an apparent ac- tivation energy of 12.28 kJ·mol-l. The purification conditions of the leaching solution were also discussed. The results show that manganese dioxide is a suitable oxidant of ferrous ions and sodium dimethyldithiocarbamate is an effective precipitant of heavy metals. Finally, through chemical analysis and X-ray diffraction analysis, the obtained product was determined to contain 98% of MnSOa4·H20.</description><identifier>ISSN: 1674-4799</identifier><identifier>EISSN: 1869-103X</identifier><identifier>DOI: 10.1007/s12613-016-1260-x</identifier><language>eng</language><publisher>Beijing: University of Science and Technology Beijing</publisher><subject>Ceramics ; Characterization and Evaluation of Materials ; Chemical analysis ; Chemistry and Materials Science ; Composites ; Corrosion and Coatings ; Ferrous ions ; Glass ; Heavy metals ; Hydrochloric acid ; Hydrochloric acid leaching ; Leaching ; Manganese ; Manganese dioxide ; Materials Science ; Metallic Materials ; Minerals ; Natural Materials ; Oxidizing agents ; Sulfates ; Sulfuric acid ; Sulfuric acid leaching ; Surfaces and Interfaces ; Thin Films ; Tribology ; X-ray diffraction ; X射线衍射分析 ; 二硫代氨基 ; 低品位矿石 ; 制备 ; 平均粒径 ; 硫酸浸出 ; 硫酸锰 ; 碳酸锰矿石</subject><ispartof>International journal of minerals, metallurgy and materials, 2016-05, Vol.23 (5), p.491-500</ispartof><rights>University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2016</rights><rights>University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2016.</rights><rights>Copyright © Wanfang Data Co. 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The effects of the types of leaching agents, sulfitric acid concentration, reaction temperature, and agitation rate on the leaching efficiency of manganese were investigated. We observed that sulfuric acid used as a leaching agent provides a similar leach- ing efficiency of manganese and superior selectivity against calcium compared to hydrochloric acid. The optimal leaching conditions in sul- furic acid media were determined; under the optimal conditions, the leaching efficiencies of Mn and Ca were 92.42% and 9.61%, respec- tively. Moreover, the kinetics of manganese leaching indicated that the leaching follows the diffusion-controlled model with an apparent ac- tivation energy of 12.28 kJ·mol-l. The purification conditions of the leaching solution were also discussed. The results show that manganese dioxide is a suitable oxidant of ferrous ions and sodium dimethyldithiocarbamate is an effective precipitant of heavy metals. 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The effects of the types of leaching agents, sulfitric acid concentration, reaction temperature, and agitation rate on the leaching efficiency of manganese were investigated. We observed that sulfuric acid used as a leaching agent provides a similar leach- ing efficiency of manganese and superior selectivity against calcium compared to hydrochloric acid. The optimal leaching conditions in sul- furic acid media were determined; under the optimal conditions, the leaching efficiencies of Mn and Ca were 92.42% and 9.61%, respec- tively. Moreover, the kinetics of manganese leaching indicated that the leaching follows the diffusion-controlled model with an apparent ac- tivation energy of 12.28 kJ·mol-l. The purification conditions of the leaching solution were also discussed. The results show that manganese dioxide is a suitable oxidant of ferrous ions and sodium dimethyldithiocarbamate is an effective precipitant of heavy metals. Finally, through chemical analysis and X-ray diffraction analysis, the obtained product was determined to contain 98% of MnSOa4·H20.</abstract><cop>Beijing</cop><pub>University of Science and Technology Beijing</pub><doi>10.1007/s12613-016-1260-x</doi><tpages>10</tpages></addata></record>
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ispartof International journal of minerals, metallurgy and materials, 2016-05, Vol.23 (5), p.491-500
issn 1674-4799
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language eng
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source Springer Nature - Complete Springer Journals; ProQuest Central UK/Ireland; Alma/SFX Local Collection; ProQuest Central
subjects Ceramics
Characterization and Evaluation of Materials
Chemical analysis
Chemistry and Materials Science
Composites
Corrosion and Coatings
Ferrous ions
Glass
Heavy metals
Hydrochloric acid
Hydrochloric acid leaching
Leaching
Manganese
Manganese dioxide
Materials Science
Metallic Materials
Minerals
Natural Materials
Oxidizing agents
Sulfates
Sulfuric acid
Sulfuric acid leaching
Surfaces and Interfaces
Thin Films
Tribology
X-ray diffraction
X射线衍射分析
二硫代氨基
低品位矿石
制备
平均粒径
硫酸浸出
硫酸锰
碳酸锰矿石
title Preparation of manganese sulfate from low-grade manganese carbonate ores by sulfuric acid leaching
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