The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work

While there are numerous Lean Certification programs, most companies have their own certification paths whereby they bestow expert status upon employees after they have participated in or led a certain number of kaizen events. Arguing that the number of kaizen events should not determine a person�...

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Hauptverfasser: Protzman, Charles, Whiton, Fred, Kerpchar, Joyce, Lewandowski, Christopher, Stenberg, Steve, Grounds, Patrick
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Whiton, Fred
Kerpchar, Joyce
Lewandowski, Christopher
Stenberg, Steve
Grounds, Patrick
description While there are numerous Lean Certification programs, most companies have their own certification paths whereby they bestow expert status upon employees after they have participated in or led a certain number of kaizen events. Arguing that the number of kaizen events should not determine a person's expert status, The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work outlines a true learning path for anyone seeking to understand essential Lean principles. The book includes a plethora of examples drawn from the personal experiences of its many well-respected and award-winning contributors. These experts break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. A refresher for some at times, the text provides thought-provoking questions with examples that will stimulate learning opportunities. Introducing the Lean Practitioner concept, the book details the five distinct Lean Practitioner levels and includes quizzes and criteria for each level. It highlights the differences between the kaizen event approach and the Lean system level approach as well as the difference between station balancing and baton zone. This book takes readers on a journey that begins with an overview of Lean principles and culminates with readers developing professionally through the practice of self-reliance. Providing you with the tools to implement Lean tools in your organization, the book includes discussions and examples that demonstrate how to transition from traditional accounting methods to a Lean accounting system. The book outlines an integrated, structured approach identified by the acronym BASICS (baseline, analyze, suggest solutions, implement, check, and sustain), which is combined with a proven business strategy to help ensure a successful and sustainable transformation of your organization. Lean Overview, Lean Philosophy, History, Principles, and Change Management Lean Philosophy and Foundations Brief History of Lean Batching Paradigm Waste versus Efficiency Lean and Change Management Phase I: Lean Tools and Implementation Leveraging the Lean Business Delivery System for Continuous Improvement House of Continuous Improvement Getting Ready to Implement Lean System BASICS Model: Baseline the Process BASICS: Assess—PFA (TIPS) Basics Model Assessment: Work Flow Analysis—Following the Operator (Staff) Basics Model Assessment—SMED: Setup Reduction/Changeover An
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Arguing that the number of kaizen events should not determine a person's expert status, The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work outlines a true learning path for anyone seeking to understand essential Lean principles. The book includes a plethora of examples drawn from the personal experiences of its many well-respected and award-winning contributors. These experts break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. A refresher for some at times, the text provides thought-provoking questions with examples that will stimulate learning opportunities. Introducing the Lean Practitioner concept, the book details the five distinct Lean Practitioner levels and includes quizzes and criteria for each level. It highlights the differences between the kaizen event approach and the Lean system level approach as well as the difference between station balancing and baton zone. This book takes readers on a journey that begins with an overview of Lean principles and culminates with readers developing professionally through the practice of self-reliance. Providing you with the tools to implement Lean tools in your organization, the book includes discussions and examples that demonstrate how to transition from traditional accounting methods to a Lean accounting system. The book outlines an integrated, structured approach identified by the acronym BASICS (baseline, analyze, suggest solutions, implement, check, and sustain), which is combined with a proven business strategy to help ensure a successful and sustainable transformation of your organization. Lean Overview, Lean Philosophy, History, Principles, and Change Management Lean Philosophy and Foundations Brief History of Lean Batching Paradigm Waste versus Efficiency Lean and Change Management Phase I: Lean Tools and Implementation Leveraging the Lean Business Delivery System for Continuous Improvement House of Continuous Improvement Getting Ready to Implement Lean System BASICS Model: Baseline the Process BASICS: Assess—PFA (TIPS) Basics Model Assessment: Work Flow Analysis—Following the Operator (Staff) Basics Model Assessment—SMED: Setup Reduction/Changeover Analysis The BASICS Model: Suggest Solutions Creating Standard Work BASICS Model Implementation: Methodologies Visual Management Lean Material Basics Lean Materials: Strategic Kanbans Mistake Proofing Total Productivity Maintenance Basics Model: Check and Sustain Lean Implementation Phase II through IV Line Balancing Approaches: Station Balancing versus Bumping and Motion Study Heijunka: Sequencing Activities, Load Balancing Leveraging Project Management in Lean Initiatives: Major Contributions from April Wennerberg Lean Accounting and Accounting for Lean Engineering and Lean Creativity before Capital Lean Transactional Processes Lean and +QDIP, Huddles Lean Assessment Lean and Value of the Person Creating the Learning Organization and the Theory of Lean Training Lean Practitioner Levels Hoshin Kanri: Strategic Planning/Policy Deployment. Lean Leader Lean and Effective Meeting Techniques Lean and Machine Shops and Job Shops Lean Customer Relationship Management Harada Method Appendices: Answers to Lean Practitioner Chapter 34—Lean Practitioner Levels Leadership by Charles W. Protzman Sr.—CCS Manual: 8-Week Training Course to Japanese Leadership, 1948 CCS: Communications—Lessons Provided to the Japanese in 1949 Glossary Key Formulas The Missing Chapter by Kenneth Hopper Answers to Lean Practitioner Tests Index "I am shocked you show us the Lean concept (e.g. batch) from so many aspects. I think your book is suitable for MBA or part time students for university teaching. If possible, I would like to adopt your book for my students. I can understand you use so many stories to cultivate CEOs to have correct Lean ideas." —Feng Chen, PhD, Associate Professor, Associate Head, Department of Industrial Engineering and Logistics Management, Shanghai Jiao Tong University "I think that this book which focuses on how to accomplish Lean improvements will be really helpful. Many books in this field aim to convince managers of the benefits of Lean, but do not provide sufficient support to actually implement Lean techniques, engage workers, and create a process of continuous improvement. This book not only explains why you should empower your people, but how. The author is well known for his practical training for managers and employees in businesses all over the world. The roots of industrial engineering are re-applied to modern manufacturing and service companies, which results in many practical lessons to learn for all of us." —Dr. Jan Riezebos, PhD, Associate Professor Operations, University of Groningen; Director, Technology Management, University of Groningen; and Member, Steering Committee, Quick Response Manufacturing Center Europe "This team of highly regarded Lean practitioners has developed the most comprehensive Lean Field book in the market today. They lay the foundation for a structured Lean system in the opening section proceeded with an in-depth three phase approach for Lean implementation. Every leader of Lean in your company from executives to Lean implementers should consider this a must-read." —Russ Scaffede, Co-owner, The Leadership Roadmap Institute; and past VP/GM of Toyota Motor Manufacturing, Power Train "The Lean Practitioner’s Field Book is the most comprehensive collection of Lean materials on the market. It offers an abundance of depth on Lean philosophy, training material, and real life experiences while placing significant emphasis on the importance of leadership commitment and the need for balance between the hard (tools) and soft (culture) elements required for a successful Lean journey. This book is a must-read for all business / change leaders ... regardless of where they are on their Lean journey. It will accelerate learning ... and results!" —Jack Lawless, CEO, AAC, Standard Aero This book is one of the best Lean books which I’ve ever read. I hope many Chinese can see its Mandarin version as soon as possible. Following this guide will bring more factory efficiency and more profits for China’s enterprise as Charlie’s grandfather brought to Japan’s enterprise after World War II. —Xinkai Li, Project Manager, PMO of State Administration of Taxation, China "Charles Protzman’s TheLean Practitioner’s Field Book is essential reading for those starting the Lean journey and invaluable reference material for those on the journey. He and his co-authors deal with a highly technical and complex process in a practical way that can only be done by somebody that has lived, coached, and implemented Lean at every level in many organisations for many years. The book constantly questions the reader and encourages the readers to reassess themselves, their organisations, and their paradigms. The book has a conversational style which engages the reader, making an otherwise complicated subject very accessible. This book will make you want to go to work early every day to implement the expertise that Protzman and his co-authors have packed into this field book. If an organisation has the desire to become world class, then this is the roadmap to get it there." —Fergus Woods, Head of APU Services, Dublin Aerospace Limited "What a solid book, chocked full of practical advice and real-life examples. A book that takes us on a Lean journey, an evolution as such, teaching us why we do what we do and what the possibilities are if we can only change and control our impulses. The authors have created a roadmap to reduce waste by harnessing the energy and effort we spend each day. Each chapter unfolds understanding and intrigue, challenging the reader to do more with their new-found knowledge." —Joseph A. Cuske, Works Manager, Amsted Rail-Columbus "Having worked with Charlie Protzman over a long period, I know that his depth of practical experience in implementing Lean in a broad range of environments gives him extraordinary insight into the process of ‘getting Lean’ - the sum of this extensive learning is reflected in the Lean Practitioner’s Field Book. The reader will find that the stories and lessons learned which Charlie and his authors share contain critical information to develop and implement a successful Lean transformation for their organization. Anyone reading this book, whether they are just getting started or have many Lean implementations under their belt, will discover a wealth of thought provoking material." —Victor Chance, Vice President of Procurement, Medical Devices and Diagnostics Sector, Johnson &amp; Johnson (Retired) " The Lean Practitioner’s Field Book provides a great insight and key ‘know-how’ strategies for a successful Lean implementation. Definitively a ‘must-read’ to stay ahead of the Lean commercial market and get in depth into a solid trajectory to Lean transform and provide tangible bottom line results This book provides a broad hands-on and clear, assertive guidelines for sustainability to enable a positive spiral in the Lean transformation." "Very exciting to read practical high impact success stories, with a comprehensive path, from concept to implementation and sustainability." —Eduardo Arrioja, Lean Master, Aerospace "An essential guide that gets results. Protzman, Whiton, and their co-authors combine in-depth knowledge, with practical know-how, in a new format to help Lean practitioner's excel in their work. Learning organizations will find this book of knowledge to be an essential guide to organizational well-being." —Mike Galiazzo, Ph.D., President, Regional Manufacturing Institute "There are miles between understanding Lean and being a Lea</description><edition>1</edition><identifier>ISBN: 9781315362878</identifier><identifier>ISBN: 1315362872</identifier><identifier>ISBN: 1439873364</identifier><identifier>ISBN: 9781439873366</identifier><identifier>EISBN: 9781315373843</identifier><identifier>EISBN: 131537384X</identifier><identifier>EISBN: 1439873372</identifier><identifier>EISBN: 9781439873373</identifier><identifier>EISBN: 9781315362878</identifier><identifier>EISBN: 1315362872</identifier><identifier>EISBN: 1315360500</identifier><identifier>EISBN: 9781315360508</identifier><identifier>DOI: 10.4324/9781315373843</identifier><identifier>OCLC: 960210416</identifier><identifier>OCLC: 1078562581</identifier><identifier>LCCallNum: TS155 .P76 2016</identifier><language>eng</language><publisher>Portland: Productivity Press</publisher><subject>BUSINESSnetBASE ; Christopher R. Lewandowski ; ENGnetBASE ; Fred Whiton ; General management ; Industrial Engineering &amp; Manufacturing ; Industrial productivity ; INDUSTRIALENGINEERINGnetBASE ; INFORMATIONSCIENCEnetBASE ; James Bond ; Joyce Kerpchar ; Lean Customer Relationship Management ; Lean Implementation Phase II through IV ; Lean Manufacturing ; Lean Overview, Lean Philosophy, History, Principles, and Change Management ; lean practitioner ; lean techniques ; Leveraging the Lean Business Delivery System for Continuous Improvement ; MANAGEMENTnetBASE ; Manufacturing Engineering ; Patrick Grounds ; Phase I: Lean Tools and Implementation ; profitable company ; Project management ; return on investment ; SCI-TECHnetBASE ; Steve Stenberg ; STMnetBASE</subject><creationdate>2018</creationdate><tpages>1657</tpages><format>1657</format><woscitedreferencessubscribed>false</woscitedreferencessubscribed></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>306,776,780,782,27902</link.rule.ids></links><search><contributor>Whiton, Fred</contributor><contributor>Kerpchar, Joyce</contributor><creatorcontrib>Protzman, Charles</creatorcontrib><creatorcontrib>Whiton, Fred</creatorcontrib><creatorcontrib>Kerpchar, Joyce</creatorcontrib><creatorcontrib>Lewandowski, Christopher</creatorcontrib><creatorcontrib>Stenberg, Steve</creatorcontrib><creatorcontrib>Grounds, Patrick</creatorcontrib><title>The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work</title><description>While there are numerous Lean Certification programs, most companies have their own certification paths whereby they bestow expert status upon employees after they have participated in or led a certain number of kaizen events. Arguing that the number of kaizen events should not determine a person's expert status, The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work outlines a true learning path for anyone seeking to understand essential Lean principles. The book includes a plethora of examples drawn from the personal experiences of its many well-respected and award-winning contributors. These experts break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. A refresher for some at times, the text provides thought-provoking questions with examples that will stimulate learning opportunities. Introducing the Lean Practitioner concept, the book details the five distinct Lean Practitioner levels and includes quizzes and criteria for each level. It highlights the differences between the kaizen event approach and the Lean system level approach as well as the difference between station balancing and baton zone. This book takes readers on a journey that begins with an overview of Lean principles and culminates with readers developing professionally through the practice of self-reliance. Providing you with the tools to implement Lean tools in your organization, the book includes discussions and examples that demonstrate how to transition from traditional accounting methods to a Lean accounting system. The book outlines an integrated, structured approach identified by the acronym BASICS (baseline, analyze, suggest solutions, implement, check, and sustain), which is combined with a proven business strategy to help ensure a successful and sustainable transformation of your organization. Lean Overview, Lean Philosophy, History, Principles, and Change Management Lean Philosophy and Foundations Brief History of Lean Batching Paradigm Waste versus Efficiency Lean and Change Management Phase I: Lean Tools and Implementation Leveraging the Lean Business Delivery System for Continuous Improvement House of Continuous Improvement Getting Ready to Implement Lean System BASICS Model: Baseline the Process BASICS: Assess—PFA (TIPS) Basics Model Assessment: Work Flow Analysis—Following the Operator (Staff) Basics Model Assessment—SMED: Setup Reduction/Changeover Analysis The BASICS Model: Suggest Solutions Creating Standard Work BASICS Model Implementation: Methodologies Visual Management Lean Material Basics Lean Materials: Strategic Kanbans Mistake Proofing Total Productivity Maintenance Basics Model: Check and Sustain Lean Implementation Phase II through IV Line Balancing Approaches: Station Balancing versus Bumping and Motion Study Heijunka: Sequencing Activities, Load Balancing Leveraging Project Management in Lean Initiatives: Major Contributions from April Wennerberg Lean Accounting and Accounting for Lean Engineering and Lean Creativity before Capital Lean Transactional Processes Lean and +QDIP, Huddles Lean Assessment Lean and Value of the Person Creating the Learning Organization and the Theory of Lean Training Lean Practitioner Levels Hoshin Kanri: Strategic Planning/Policy Deployment. Lean Leader Lean and Effective Meeting Techniques Lean and Machine Shops and Job Shops Lean Customer Relationship Management Harada Method Appendices: Answers to Lean Practitioner Chapter 34—Lean Practitioner Levels Leadership by Charles W. Protzman Sr.—CCS Manual: 8-Week Training Course to Japanese Leadership, 1948 CCS: Communications—Lessons Provided to the Japanese in 1949 Glossary Key Formulas The Missing Chapter by Kenneth Hopper Answers to Lean Practitioner Tests Index "I am shocked you show us the Lean concept (e.g. batch) from so many aspects. I think your book is suitable for MBA or part time students for university teaching. If possible, I would like to adopt your book for my students. I can understand you use so many stories to cultivate CEOs to have correct Lean ideas." —Feng Chen, PhD, Associate Professor, Associate Head, Department of Industrial Engineering and Logistics Management, Shanghai Jiao Tong University "I think that this book which focuses on how to accomplish Lean improvements will be really helpful. Many books in this field aim to convince managers of the benefits of Lean, but do not provide sufficient support to actually implement Lean techniques, engage workers, and create a process of continuous improvement. This book not only explains why you should empower your people, but how. The author is well known for his practical training for managers and employees in businesses all over the world. The roots of industrial engineering are re-applied to modern manufacturing and service companies, which results in many practical lessons to learn for all of us." —Dr. Jan Riezebos, PhD, Associate Professor Operations, University of Groningen; Director, Technology Management, University of Groningen; and Member, Steering Committee, Quick Response Manufacturing Center Europe "This team of highly regarded Lean practitioners has developed the most comprehensive Lean Field book in the market today. They lay the foundation for a structured Lean system in the opening section proceeded with an in-depth three phase approach for Lean implementation. Every leader of Lean in your company from executives to Lean implementers should consider this a must-read." —Russ Scaffede, Co-owner, The Leadership Roadmap Institute; and past VP/GM of Toyota Motor Manufacturing, Power Train "The Lean Practitioner’s Field Book is the most comprehensive collection of Lean materials on the market. It offers an abundance of depth on Lean philosophy, training material, and real life experiences while placing significant emphasis on the importance of leadership commitment and the need for balance between the hard (tools) and soft (culture) elements required for a successful Lean journey. This book is a must-read for all business / change leaders ... regardless of where they are on their Lean journey. It will accelerate learning ... and results!" —Jack Lawless, CEO, AAC, Standard Aero This book is one of the best Lean books which I’ve ever read. I hope many Chinese can see its Mandarin version as soon as possible. Following this guide will bring more factory efficiency and more profits for China’s enterprise as Charlie’s grandfather brought to Japan’s enterprise after World War II. —Xinkai Li, Project Manager, PMO of State Administration of Taxation, China "Charles Protzman’s TheLean Practitioner’s Field Book is essential reading for those starting the Lean journey and invaluable reference material for those on the journey. He and his co-authors deal with a highly technical and complex process in a practical way that can only be done by somebody that has lived, coached, and implemented Lean at every level in many organisations for many years. The book constantly questions the reader and encourages the readers to reassess themselves, their organisations, and their paradigms. The book has a conversational style which engages the reader, making an otherwise complicated subject very accessible. This book will make you want to go to work early every day to implement the expertise that Protzman and his co-authors have packed into this field book. If an organisation has the desire to become world class, then this is the roadmap to get it there." —Fergus Woods, Head of APU Services, Dublin Aerospace Limited "What a solid book, chocked full of practical advice and real-life examples. A book that takes us on a Lean journey, an evolution as such, teaching us why we do what we do and what the possibilities are if we can only change and control our impulses. The authors have created a roadmap to reduce waste by harnessing the energy and effort we spend each day. Each chapter unfolds understanding and intrigue, challenging the reader to do more with their new-found knowledge." —Joseph A. Cuske, Works Manager, Amsted Rail-Columbus "Having worked with Charlie Protzman over a long period, I know that his depth of practical experience in implementing Lean in a broad range of environments gives him extraordinary insight into the process of ‘getting Lean’ - the sum of this extensive learning is reflected in the Lean Practitioner’s Field Book. The reader will find that the stories and lessons learned which Charlie and his authors share contain critical information to develop and implement a successful Lean transformation for their organization. Anyone reading this book, whether they are just getting started or have many Lean implementations under their belt, will discover a wealth of thought provoking material." —Victor Chance, Vice President of Procurement, Medical Devices and Diagnostics Sector, Johnson &amp; Johnson (Retired) " The Lean Practitioner’s Field Book provides a great insight and key ‘know-how’ strategies for a successful Lean implementation. Definitively a ‘must-read’ to stay ahead of the Lean commercial market and get in depth into a solid trajectory to Lean transform and provide tangible bottom line results This book provides a broad hands-on and clear, assertive guidelines for sustainability to enable a positive spiral in the Lean transformation." "Very exciting to read practical high impact success stories, with a comprehensive path, from concept to implementation and sustainability." —Eduardo Arrioja, Lean Master, Aerospace "An essential guide that gets results. Protzman, Whiton, and their co-authors combine in-depth knowledge, with practical know-how, in a new format to help Lean practitioner's excel in their work. Learning organizations will find this book of knowledge to be an essential guide to organizational well-being." —Mike Galiazzo, Ph.D., President, Regional Manufacturing Institute "There are miles between understanding Lean and being a Lea</description><subject>BUSINESSnetBASE</subject><subject>Christopher R. Lewandowski</subject><subject>ENGnetBASE</subject><subject>Fred Whiton</subject><subject>General management</subject><subject>Industrial Engineering &amp; Manufacturing</subject><subject>Industrial productivity</subject><subject>INDUSTRIALENGINEERINGnetBASE</subject><subject>INFORMATIONSCIENCEnetBASE</subject><subject>James Bond</subject><subject>Joyce Kerpchar</subject><subject>Lean Customer Relationship Management</subject><subject>Lean Implementation Phase II through IV</subject><subject>Lean Manufacturing</subject><subject>Lean Overview, Lean Philosophy, History, Principles, and Change Management</subject><subject>lean practitioner</subject><subject>lean techniques</subject><subject>Leveraging the Lean Business Delivery System for Continuous Improvement</subject><subject>MANAGEMENTnetBASE</subject><subject>Manufacturing Engineering</subject><subject>Patrick Grounds</subject><subject>Phase I: Lean Tools and Implementation</subject><subject>profitable company</subject><subject>Project management</subject><subject>return on investment</subject><subject>SCI-TECHnetBASE</subject><subject>Steve Stenberg</subject><subject>STMnetBASE</subject><isbn>9781315362878</isbn><isbn>1315362872</isbn><isbn>1439873364</isbn><isbn>9781439873366</isbn><isbn>9781315373843</isbn><isbn>131537384X</isbn><isbn>1439873372</isbn><isbn>9781439873373</isbn><isbn>9781315362878</isbn><isbn>1315362872</isbn><isbn>1315360500</isbn><isbn>9781315360508</isbn><fulltext>true</fulltext><rsrctype>book</rsrctype><creationdate>2018</creationdate><recordtype>book</recordtype><sourceid>I4C</sourceid><recordid>eNqN0UtLAzEQAOCIKIr26L30Ih6q2UyeRy2-oKCH4jVks1kbmm40WV__3m1XLL01lzDwzWRmgtBZgS8pEHqlhCygYCBAUthDg614fxNzIoU8RMeKY1JgWvAjNMjZl5gKQiSAOEaj2dwNp840w-dkbOtbHxuXzvPwzrtQDW9iXJyig9qE7AZ_9wl6ubudTR7G06f7x8n1dGyAccLHUmHslKxLAY4yLKzithKsBlw6wytOSy5rIzCntiZUEQvGMadAVVxZVgg4Qed94bzwIeRYt7rs3s-EfgtdLkrcHUYwQCcvemnywn3leQxt1p_BrblejU9BSdFNuIv9X9WuFjMsN92-pfj-4XKr18y6pk0m6NubCWMSE2A7SCqwEnQlaS99U8e0NF8xhUq35ifEVCfTWJ-3W1n_eJc26tOsySb4xutlbOJrMm_zrKkEzhiHX2T3pS0</recordid><startdate>2018</startdate><enddate>2018</enddate><creator>Protzman, Charles</creator><creator>Whiton, Fred</creator><creator>Kerpchar, Joyce</creator><creator>Lewandowski, Christopher</creator><creator>Stenberg, Steve</creator><creator>Grounds, Patrick</creator><general>Productivity Press</general><general>Taylor and Francis</general><general>CRC Press</general><scope>I4C</scope></search><sort><creationdate>2018</creationdate><title>The Lean Practitioner's Field Book</title><author>Protzman, Charles ; Whiton, Fred ; Kerpchar, Joyce ; Lewandowski, Christopher ; Stenberg, Steve ; Grounds, Patrick</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-a35626-8900e98fb73e4507c96cd75f30bea6d64b68fa7064cf2492c3ae5e939d69c5173</frbrgroupid><rsrctype>books</rsrctype><prefilter>books</prefilter><language>eng</language><creationdate>2018</creationdate><topic>BUSINESSnetBASE</topic><topic>Christopher R. Lewandowski</topic><topic>ENGnetBASE</topic><topic>Fred Whiton</topic><topic>General management</topic><topic>Industrial Engineering &amp; Manufacturing</topic><topic>Industrial productivity</topic><topic>INDUSTRIALENGINEERINGnetBASE</topic><topic>INFORMATIONSCIENCEnetBASE</topic><topic>James Bond</topic><topic>Joyce Kerpchar</topic><topic>Lean Customer Relationship Management</topic><topic>Lean Implementation Phase II through IV</topic><topic>Lean Manufacturing</topic><topic>Lean Overview, Lean Philosophy, History, Principles, and Change Management</topic><topic>lean practitioner</topic><topic>lean techniques</topic><topic>Leveraging the Lean Business Delivery System for Continuous Improvement</topic><topic>MANAGEMENTnetBASE</topic><topic>Manufacturing Engineering</topic><topic>Patrick Grounds</topic><topic>Phase I: Lean Tools and Implementation</topic><topic>profitable company</topic><topic>Project management</topic><topic>return on investment</topic><topic>SCI-TECHnetBASE</topic><topic>Steve Stenberg</topic><topic>STMnetBASE</topic><toplevel>online_resources</toplevel><creatorcontrib>Protzman, Charles</creatorcontrib><creatorcontrib>Whiton, Fred</creatorcontrib><creatorcontrib>Kerpchar, Joyce</creatorcontrib><creatorcontrib>Lewandowski, Christopher</creatorcontrib><creatorcontrib>Stenberg, Steve</creatorcontrib><creatorcontrib>Grounds, Patrick</creatorcontrib><collection>Casalini Torrossa eBook Single Purchase</collection></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Protzman, Charles</au><au>Whiton, Fred</au><au>Kerpchar, Joyce</au><au>Lewandowski, Christopher</au><au>Stenberg, Steve</au><au>Grounds, Patrick</au><au>Whiton, Fred</au><au>Kerpchar, Joyce</au><format>book</format><genre>book</genre><ristype>BOOK</ristype><btitle>The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work</btitle><date>2018</date><risdate>2018</risdate><isbn>9781315362878</isbn><isbn>1315362872</isbn><isbn>1439873364</isbn><isbn>9781439873366</isbn><eisbn>9781315373843</eisbn><eisbn>131537384X</eisbn><eisbn>1439873372</eisbn><eisbn>9781439873373</eisbn><eisbn>9781315362878</eisbn><eisbn>1315362872</eisbn><eisbn>1315360500</eisbn><eisbn>9781315360508</eisbn><abstract>While there are numerous Lean Certification programs, most companies have their own certification paths whereby they bestow expert status upon employees after they have participated in or led a certain number of kaizen events. Arguing that the number of kaizen events should not determine a person's expert status, The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work outlines a true learning path for anyone seeking to understand essential Lean principles. The book includes a plethora of examples drawn from the personal experiences of its many well-respected and award-winning contributors. These experts break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. A refresher for some at times, the text provides thought-provoking questions with examples that will stimulate learning opportunities. Introducing the Lean Practitioner concept, the book details the five distinct Lean Practitioner levels and includes quizzes and criteria for each level. It highlights the differences between the kaizen event approach and the Lean system level approach as well as the difference between station balancing and baton zone. This book takes readers on a journey that begins with an overview of Lean principles and culminates with readers developing professionally through the practice of self-reliance. Providing you with the tools to implement Lean tools in your organization, the book includes discussions and examples that demonstrate how to transition from traditional accounting methods to a Lean accounting system. The book outlines an integrated, structured approach identified by the acronym BASICS (baseline, analyze, suggest solutions, implement, check, and sustain), which is combined with a proven business strategy to help ensure a successful and sustainable transformation of your organization. Lean Overview, Lean Philosophy, History, Principles, and Change Management Lean Philosophy and Foundations Brief History of Lean Batching Paradigm Waste versus Efficiency Lean and Change Management Phase I: Lean Tools and Implementation Leveraging the Lean Business Delivery System for Continuous Improvement House of Continuous Improvement Getting Ready to Implement Lean System BASICS Model: Baseline the Process BASICS: Assess—PFA (TIPS) Basics Model Assessment: Work Flow Analysis—Following the Operator (Staff) Basics Model Assessment—SMED: Setup Reduction/Changeover Analysis The BASICS Model: Suggest Solutions Creating Standard Work BASICS Model Implementation: Methodologies Visual Management Lean Material Basics Lean Materials: Strategic Kanbans Mistake Proofing Total Productivity Maintenance Basics Model: Check and Sustain Lean Implementation Phase II through IV Line Balancing Approaches: Station Balancing versus Bumping and Motion Study Heijunka: Sequencing Activities, Load Balancing Leveraging Project Management in Lean Initiatives: Major Contributions from April Wennerberg Lean Accounting and Accounting for Lean Engineering and Lean Creativity before Capital Lean Transactional Processes Lean and +QDIP, Huddles Lean Assessment Lean and Value of the Person Creating the Learning Organization and the Theory of Lean Training Lean Practitioner Levels Hoshin Kanri: Strategic Planning/Policy Deployment. Lean Leader Lean and Effective Meeting Techniques Lean and Machine Shops and Job Shops Lean Customer Relationship Management Harada Method Appendices: Answers to Lean Practitioner Chapter 34—Lean Practitioner Levels Leadership by Charles W. Protzman Sr.—CCS Manual: 8-Week Training Course to Japanese Leadership, 1948 CCS: Communications—Lessons Provided to the Japanese in 1949 Glossary Key Formulas The Missing Chapter by Kenneth Hopper Answers to Lean Practitioner Tests Index "I am shocked you show us the Lean concept (e.g. batch) from so many aspects. I think your book is suitable for MBA or part time students for university teaching. If possible, I would like to adopt your book for my students. I can understand you use so many stories to cultivate CEOs to have correct Lean ideas." —Feng Chen, PhD, Associate Professor, Associate Head, Department of Industrial Engineering and Logistics Management, Shanghai Jiao Tong University "I think that this book which focuses on how to accomplish Lean improvements will be really helpful. Many books in this field aim to convince managers of the benefits of Lean, but do not provide sufficient support to actually implement Lean techniques, engage workers, and create a process of continuous improvement. This book not only explains why you should empower your people, but how. The author is well known for his practical training for managers and employees in businesses all over the world. The roots of industrial engineering are re-applied to modern manufacturing and service companies, which results in many practical lessons to learn for all of us." —Dr. Jan Riezebos, PhD, Associate Professor Operations, University of Groningen; Director, Technology Management, University of Groningen; and Member, Steering Committee, Quick Response Manufacturing Center Europe "This team of highly regarded Lean practitioners has developed the most comprehensive Lean Field book in the market today. They lay the foundation for a structured Lean system in the opening section proceeded with an in-depth three phase approach for Lean implementation. Every leader of Lean in your company from executives to Lean implementers should consider this a must-read." —Russ Scaffede, Co-owner, The Leadership Roadmap Institute; and past VP/GM of Toyota Motor Manufacturing, Power Train "The Lean Practitioner’s Field Book is the most comprehensive collection of Lean materials on the market. It offers an abundance of depth on Lean philosophy, training material, and real life experiences while placing significant emphasis on the importance of leadership commitment and the need for balance between the hard (tools) and soft (culture) elements required for a successful Lean journey. This book is a must-read for all business / change leaders ... regardless of where they are on their Lean journey. It will accelerate learning ... and results!" —Jack Lawless, CEO, AAC, Standard Aero This book is one of the best Lean books which I’ve ever read. I hope many Chinese can see its Mandarin version as soon as possible. Following this guide will bring more factory efficiency and more profits for China’s enterprise as Charlie’s grandfather brought to Japan’s enterprise after World War II. —Xinkai Li, Project Manager, PMO of State Administration of Taxation, China "Charles Protzman’s TheLean Practitioner’s Field Book is essential reading for those starting the Lean journey and invaluable reference material for those on the journey. He and his co-authors deal with a highly technical and complex process in a practical way that can only be done by somebody that has lived, coached, and implemented Lean at every level in many organisations for many years. The book constantly questions the reader and encourages the readers to reassess themselves, their organisations, and their paradigms. The book has a conversational style which engages the reader, making an otherwise complicated subject very accessible. This book will make you want to go to work early every day to implement the expertise that Protzman and his co-authors have packed into this field book. If an organisation has the desire to become world class, then this is the roadmap to get it there." —Fergus Woods, Head of APU Services, Dublin Aerospace Limited "What a solid book, chocked full of practical advice and real-life examples. A book that takes us on a Lean journey, an evolution as such, teaching us why we do what we do and what the possibilities are if we can only change and control our impulses. The authors have created a roadmap to reduce waste by harnessing the energy and effort we spend each day. Each chapter unfolds understanding and intrigue, challenging the reader to do more with their new-found knowledge." —Joseph A. Cuske, Works Manager, Amsted Rail-Columbus "Having worked with Charlie Protzman over a long period, I know that his depth of practical experience in implementing Lean in a broad range of environments gives him extraordinary insight into the process of ‘getting Lean’ - the sum of this extensive learning is reflected in the Lean Practitioner’s Field Book. The reader will find that the stories and lessons learned which Charlie and his authors share contain critical information to develop and implement a successful Lean transformation for their organization. Anyone reading this book, whether they are just getting started or have many Lean implementations under their belt, will discover a wealth of thought provoking material." —Victor Chance, Vice President of Procurement, Medical Devices and Diagnostics Sector, Johnson &amp; Johnson (Retired) " The Lean Practitioner’s Field Book provides a great insight and key ‘know-how’ strategies for a successful Lean implementation. Definitively a ‘must-read’ to stay ahead of the Lean commercial market and get in depth into a solid trajectory to Lean transform and provide tangible bottom line results This book provides a broad hands-on and clear, assertive guidelines for sustainability to enable a positive spiral in the Lean transformation." "Very exciting to read practical high impact success stories, with a comprehensive path, from concept to implementation and sustainability." —Eduardo Arrioja, Lean Master, Aerospace "An essential guide that gets results. Protzman, Whiton, and their co-authors combine in-depth knowledge, with practical know-how, in a new format to help Lean practitioner's excel in their work. Learning organizations will find this book of knowledge to be an essential guide to organizational well-being." —Mike Galiazzo, Ph.D., President, Regional Manufacturing Institute "There are miles between understanding Lean and being a Lea</abstract><cop>Portland</cop><pub>Productivity Press</pub><doi>10.4324/9781315373843</doi><oclcid>960210416</oclcid><oclcid>1078562581</oclcid><tpages>1657</tpages><edition>1</edition></addata></record>
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subjects BUSINESSnetBASE
Christopher R. Lewandowski
ENGnetBASE
Fred Whiton
General management
Industrial Engineering & Manufacturing
Industrial productivity
INDUSTRIALENGINEERINGnetBASE
INFORMATIONSCIENCEnetBASE
James Bond
Joyce Kerpchar
Lean Customer Relationship Management
Lean Implementation Phase II through IV
Lean Manufacturing
Lean Overview, Lean Philosophy, History, Principles, and Change Management
lean practitioner
lean techniques
Leveraging the Lean Business Delivery System for Continuous Improvement
MANAGEMENTnetBASE
Manufacturing Engineering
Patrick Grounds
Phase I: Lean Tools and Implementation
profitable company
Project management
return on investment
SCI-TECHnetBASE
Steve Stenberg
STMnetBASE
title The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work
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