Melt fracture of linear low-density polyethylenes: Die geometry and molecular weight characteristics

The melt fracture phenomena of three linear low-density polyethylenes are investigated as a function of die geometry (capillary, slit, and annular) and molecular weight and its distribution. The onset of melt fracture instabilities is determined by using capillary rheometry, mainly studying the extrudate appearance using optical microscopy. It is found that the onset of flow instabilities (melt fracture phenomena) is significantly affected by die geometry and molecular weight characteristics of the polymers. Use of annular die eliminates the stick-slip transition (oscillating melt fracture) and delays the onset of sharkskin to higher values of shear rate and shear stress. Moreover, it is shown that the molecular weight characteristics of the polymers are well correlated with critical conditions for the onset of flow instabilities based on a criterion proposed in the literature [A. Allal et al., “Relationships between molecular structure and sharkskin defect for linear polymers,” J. Non-Newtonian Fluid Mech. 134, 127–135 (2006) and A. Allal and B. Vergnes, “Molecular design to eliminate sharkskin defect for linear polymers,” J. Non-Newtonian Fluid Mech. 146, 45–50 (2007)].