A comparative analysis of high-performance concrete: evaluation of strength and durability parameters with alternate fine aggregates and alccofine through response surface methodology model

Abstract The study investigates the integration of alternate fine aggregates like Manufactured sand (MS), Crushed Rock Fines (CRF), Eco Sand (ES) into high-performance concrete M75 grade mixes, along with the inclusion of Alccofine 1203 admixture and glass fibers. It explores various replacement levels of the fine aggregates and evaluates the impact of adding Alccofine 1203 and alternate fine aggregates on the concrete performance. Alccofine 1203, a supplementary cementitious material, replaces a part of the binding component in concrete and enhancing the strength and durability properties and also mitigate the alkali-silica reaction. The incorporation of glass fibers improves concrete’s bending and tensile strength. The concrete mixes were carefully designed to meet specific strength and durability requirements. A comprehensive testing regimen assessed both fresh and hardened concrete properties, offering insights into overall quality and performance. This research work found that a high-performance concrete mix with 80% crushed rock fines and 20% eco sand exhibited superior strength and durability. Using crushed rock fines not only increased strength, especially when combined with Alccofine 1203, enhanced the strength and also reduced costs associated with manufactured sand. This combination of alternate fine aggregates in concrete mixes can contribute to sustainable construction practices, cost savings, improved concrete performance and regulatory compliance with environmental standards. Strength properties were validated using the Response Surface Methodology (RSM) Model, which evaluates the relationships between variables and concrete strength characteristics. Comparing measured strengths with the model validated predictions and provided insights into concrete mix performance.