Reduction and melting model of carbon composite ore pellets
A numerical model for the process of reduction and meltdown of iron ore-carbon pellets has been developed. The model covers the devolatilisation of coal, a set of gaseous reduction reactions by carbon monoxide and hydrogen and reactions for the formation of reducing gases. Carburisation of reduced i...
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Veröffentlicht in: | Ironmaking & steelmaking 2003-04, Vol.30 (2), p.170-176 |
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creator | Meissner, S. Kobayashi, I. Tanigaki, Y. Tacke, K.-H. |
description | A numerical model for the process of reduction and meltdown of iron ore-carbon pellets has been developed. The model covers the devolatilisation of coal, a set of gaseous reduction reactions by carbon monoxide and hydrogen and reactions for the formation of reducing gases. Carburisation of reduced iron and its subsequent meltdown is an important high temperature feature of the model. Transport of heat and gases is included, the latter using a specific isobaric approach. Model computations have been applied to a number of test cases with variable ore-reductant combinations and temperatures. Computed results match reasonably well with the results of laboratory tests. The reactions are found to occur in a complex sequence with main steps as follows: devolatilisation and gas evolution, gaseous reduction and Boudouard reaction, carburisation of solid iron and finally formation of liquid iron. The limits and potential use of the model are discussed. |
doi_str_mv | 10.1179/030192303225009560 |
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The model covers the devolatilisation of coal, a set of gaseous reduction reactions by carbon monoxide and hydrogen and reactions for the formation of reducing gases. Carburisation of reduced iron and its subsequent meltdown is an important high temperature feature of the model. Transport of heat and gases is included, the latter using a specific isobaric approach. Model computations have been applied to a number of test cases with variable ore-reductant combinations and temperatures. Computed results match reasonably well with the results of laboratory tests. The reactions are found to occur in a complex sequence with main steps as follows: devolatilisation and gas evolution, gaseous reduction and Boudouard reaction, carburisation of solid iron and finally formation of liquid iron. The limits and potential use of the model are discussed.</description><identifier>ISSN: 0301-9233</identifier><identifier>EISSN: 1743-2812</identifier><identifier>DOI: 10.1179/030192303225009560</identifier><identifier>CODEN: IMKSB7</identifier><language>eng</language><publisher>London, England: Taylor & Francis</publisher><subject>Applied sciences ; Carbon ; Carbon monoxide ; Cast iron ; Chemical reactions ; Composite materials ; Direct reduction ; Equilibrium ; Exact sciences and technology ; Gases ; Heat transfer ; Iron and steel making ; Iron compounds ; Metals. 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The model covers the devolatilisation of coal, a set of gaseous reduction reactions by carbon monoxide and hydrogen and reactions for the formation of reducing gases. Carburisation of reduced iron and its subsequent meltdown is an important high temperature feature of the model. Transport of heat and gases is included, the latter using a specific isobaric approach. Model computations have been applied to a number of test cases with variable ore-reductant combinations and temperatures. Computed results match reasonably well with the results of laboratory tests. The reactions are found to occur in a complex sequence with main steps as follows: devolatilisation and gas evolution, gaseous reduction and Boudouard reaction, carburisation of solid iron and finally formation of liquid iron. The limits and potential use of the model are discussed.</description><subject>Applied sciences</subject><subject>Carbon</subject><subject>Carbon monoxide</subject><subject>Cast iron</subject><subject>Chemical reactions</subject><subject>Composite materials</subject><subject>Direct reduction</subject><subject>Equilibrium</subject><subject>Exact sciences and technology</subject><subject>Gases</subject><subject>Heat transfer</subject><subject>Iron and steel making</subject><subject>Iron compounds</subject><subject>Metals. Metallurgy</subject><subject>Numerical analysis</subject><subject>Production of metals</subject><subject>Studies</subject><subject>Temperature</subject><issn>0301-9233</issn><issn>1743-2812</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2003</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNqFkFtLw0AQhRdRsFb_gE9B0LfY2Vs2i_ggxRsUBNHnsNlsSkqSjbsJ0n_v1lQKCvVpYOY7Z84MQucYrjEWcgYUsCQUKCEcQPIEDtAEC0ZjkmJyiCYbIA4EPUYn3q8AQAgiJujm1RSD7ivbRqotosbUfdUuo8YWpo5sGWnl8jDTtumsr3oTWWeiztS16f0pOipV7c3Ztk7R-8P92_wpXrw8Ps_vFrFmPO1jXQqhpOQFNSw1WhGODZEhp05yCN2SpQXOk5yD4EmRgCRGlUQWkJOcp1rRKboafTtnPwbj-6ypvA4ZVGvs4DPKJE44hn9BIiQTACyAF7_AlR1cG47ICE0YThOMA0RGSDvrvTNl1rmqUW6dYcg2X8_-fj2ILrfOymtVl061uvI7JRMS0u8Es5Hzaml22_c6346Kqi2ta9SndXWR9WpdW_ezhu7RfwHYBJ_7</recordid><startdate>20030401</startdate><enddate>20030401</enddate><creator>Meissner, S.</creator><creator>Kobayashi, I.</creator><creator>Tanigaki, Y.</creator><creator>Tacke, K.-H.</creator><general>Taylor & Francis</general><general>SAGE Publications</general><general>Maney</general><general>Taylor & Francis Ltd</general><scope>IQODW</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>0U~</scope><scope>1-H</scope><scope>3V.</scope><scope>7RQ</scope><scope>7WY</scope><scope>7XB</scope><scope>883</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>8FL</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BEZIV</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>FRNLG</scope><scope>HCIFZ</scope><scope>K60</scope><scope>K6~</scope><scope>KB.</scope><scope>L.-</scope><scope>L.0</scope><scope>M0F</scope><scope>PDBOC</scope><scope>PQBIZ</scope><scope>PQBZA</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PYYUZ</scope><scope>Q9U</scope><scope>U9A</scope><scope>8BQ</scope><scope>8FD</scope><scope>JG9</scope></search><sort><creationdate>20030401</creationdate><title>Reduction and melting model of carbon composite ore pellets</title><author>Meissner, S. ; Kobayashi, I. ; Tanigaki, Y. ; Tacke, K.-H.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c458t-cf77a995d3e48eca251e29250c6b05d3f48d1b6b50756d6092eaf29d0b2b58ca3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2003</creationdate><topic>Applied sciences</topic><topic>Carbon</topic><topic>Carbon monoxide</topic><topic>Cast iron</topic><topic>Chemical reactions</topic><topic>Composite materials</topic><topic>Direct reduction</topic><topic>Equilibrium</topic><topic>Exact sciences and technology</topic><topic>Gases</topic><topic>Heat transfer</topic><topic>Iron and steel making</topic><topic>Iron compounds</topic><topic>Metals. 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The model covers the devolatilisation of coal, a set of gaseous reduction reactions by carbon monoxide and hydrogen and reactions for the formation of reducing gases. Carburisation of reduced iron and its subsequent meltdown is an important high temperature feature of the model. Transport of heat and gases is included, the latter using a specific isobaric approach. Model computations have been applied to a number of test cases with variable ore-reductant combinations and temperatures. Computed results match reasonably well with the results of laboratory tests. The reactions are found to occur in a complex sequence with main steps as follows: devolatilisation and gas evolution, gaseous reduction and Boudouard reaction, carburisation of solid iron and finally formation of liquid iron. The limits and potential use of the model are discussed.</abstract><cop>London, England</cop><pub>Taylor & Francis</pub><doi>10.1179/030192303225009560</doi><tpages>7</tpages></addata></record> |
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subjects | Applied sciences Carbon Carbon monoxide Cast iron Chemical reactions Composite materials Direct reduction Equilibrium Exact sciences and technology Gases Heat transfer Iron and steel making Iron compounds Metals. Metallurgy Numerical analysis Production of metals Studies Temperature |
title | Reduction and melting model of carbon composite ore pellets |
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