Astigmatic electron beam propagation

An astigmatic electron beam with an ellipticity ratio of approximately 2:1 was examined using the Enhanced Modified Faraday Cup (EMFC) diagnostic to measure its properties and show how the power density distribution varies near the beam waist. Results show that the beam has two power density peaks, one on either side of the beam crossover point, resulting from different focal distances of the major and minor axes of the elliptical beam shape. Quantification of the beam properties was used to establish a depth-of-field where the beam diameter and peak power densities are relatively constant. For the 1 kW beam studied here, the depth-of-field measured approximately ±5 mm from the beam crossover point, illustrating how electron beam diagnostics can be used to identify process control limits for repeatable and reliable welds under non-ideal electron beam power density distribution conditions.